Manuals / Delta Electronics / Computer Equipment / Network Card

Delta Electronics VFD-VE Series manual This page intentionally left blank

Models: VFD-VE Series

1 291

Download 291 pages 55.35 Kb

Page 23

Chapter 1 Introduction

This page intentionally left blank

1-14	Revision August 2008, 03VE, SW V2.04

Image 23

Delta Electronics VFD-VE Series manual This page intentionally left blank

Contents

Page Page Page Preface Page Table of Contents Parameters TroubleshootingDigital Keypad Operation and Start Up Appendix a Specifications Appendix B Accessories Fault Code Information and MaintenanceAppendix C How to Select the Right AC Motor Drive Introduction Model Explanation Example for 5HP/3.7kW 3-phase 230V AC motor driveReceiving and Inspection Nameplate Information5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C Series Number ExplanationDrive Frames and Appearances 15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E Preparation for Installation and Wiring Ambient ConditionsTransportation OperationStorage 5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C Remove Keypad15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E Remove Front CoverStep LiftingDimensions Introduction Introduction Introduction Frame E This page intentionally left blank Installation and Wiring RL1 UT1 SL2 VT2 TL3 WT3 WiringFor models of VFD-VE Series 20HP/15kW and above FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM External WiringMain Circuit Main Circuit Connection Motor NFB+2/B1 Brak e res istorForward running Mains power terminals R/L1, S/L2, T/L3Terminals +1, +2 for connecting DC reactor Output terminals for main circuit U, V, WGrounding terminals +2/B1 Brake resistoroptional Brake unitoptionalRefer to Appendix B for the use Spec ial braking resis tor/unitMain Circuit Terminals Models Wire Torque Wire TypeControl Terminals Position of the Control Terminals MRA FWDOFF DFMMO2 Terminal Terminal Function Factory Settings SinkMCM MO1AVI/ACI/AUI ACM AFMACM Analog input terminals AVI, ACI, AUI, ACMAWG 0.3-2.1mm Frame Torque WireGeneral Page Descriptions Display MessageDisplays the actual stored value of the selected parameter External FaultDisplay Message Descriptions Displays the selected parameterStart How to Operate the Digital Keypad KPV-CE01To copy parameters LCD Dimension of the Digital KeypadReference Table for the LCD Display of the Digital Keypad Communication Communication address definition External signalOperation Method Start-up Preparations before Start-upJOG Check following items Trial RunDigital Keypad Operation and Start Up This page intentionally left blank Parameters Group 0 System Parameters Summary of Parameter SettingsParameter can be set during operation Time Unit for Unit 0.01 second 00-14 Group 1 Basic Parameters 01-36 1st Output Voltage 230V 0.1V~255.0V RUN/STOP, REV/FWD Group 2 Digital Input/Output ParametersMOA Width of the Desired AUI Group 3 Analog Input/Output Parameters~200.0% 100.0 Group 4 Multi-Step Speed Parameters Group 5 Motor Parameters Group 6 Protection Parameters Parameters 06-28 Electronic Thermal 30.0~600.0 sec Speed Search 07-10 Base-block Speed Stop operation Group 7 Special Parameters07-29 High Torque Offset Group 8 High-function PID Parameters 08-32 Tension PID P2 100.0 Feedback Group 9 Communication Parameters 09-20 Block Transfer Group 10 Speed Feedback Control Parameters Explanation Settings Group 11 Advanced Parameters Version Version DifferencesCrane function Low-voltage during constant speed Version Group 0 System Parameters Version 2.02, the parameters are from Pr.08-00 to Pr.08-15New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter 02-35 Multi-function Output Setting Reserved 02-43 Zero-speed Level ~65535 rpm Motor 05-03 Rated speed of Motor Setting 08-00 Input Terminal for PID No function Feedback PID Switch Level for Smart ~100.0% according to Pr.08-26 Setting 10-04 ASR Auto Speed 00-01 Description of Parameter Settings00-00 00-04 Factory setting00-03 Start-up Display Selection00-04Content of Multi-Function function Display Settings MO2 MO1 MRA MI9 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD00-08 00-0600-07 00-08 00-07 No password set or successful input in Pr00-10 Factory setting 100%00-09 Energy Saving Gain UnitConstant/Variable Torque Selection Settings Constant Torque 100% Variable Torque 125%Optimal Acceleration/Deceleration Setting 00-12230V/460V Series 00-1400-15 00-16 00-17Auto Energy-saving Operation 00-18Auto Voltage Regulation AVR Function 00-1900-20 Source of the Master Frequency Command Factory settingStop Method Factory setting Settings Ramp to stop Coast to stopReverse Operation 00-2301-02 01-0001-01 01-3501-05 01-0401-37 01-3801-09 Settings 00~600.00Hz01-41 01-42Flow FcmdFmi n Pr.01Pr.01 =Fl ow =Fc md 60Hz =Fl owOutput Frequency Lower Limit Unit 01-10Output Frequency Upper Limit Unit 01-1101-15 01-1201-13 01-1401-24 01-25 01-26 01-2201-23 01-30 01-2701-28 01-29Fout 01-34=0 01-34=1 01-34=2 Fmin 01-07 Frequency command REV/STOP RUN/STOP, REV/FWD02-00 Control Circuits of the External Terminal FWD/STOP02-30 Multi-Function Input CommandParameters Function could still be operated Settings Functions DescriptionsAs long as the ON/OFF status is restored, the speed-tracing JOG are included. Refer to Pr -00~04-29When it is ON, the drive will operate by 1st V/f Command form AVI Force to be AVI Operation speedCommand form ACI Force to be ACI Operation speed OFF FOC+PG speed control modeEnable multi-step RUN Enable position controlExecute position control Motor Frequency 10-19 Feedbac k 10-00 10-01Change from speed command to position command. It is When this function is enabled, the pulse of PG card will02-07 UP/DOWN Key ModeSerial position input MI4 MI3 MI2 MI1 REV 02-0902-10 MI9 MI8 MI7 MI602-36 02-1302-14 02-35Settings Functions Descriptions Indication Baseblock Active when the warning is detected Settings Functions Descriptions Speed Attained It will be OFF when brake delay time exceeds Pr.02-31When the error between PID target value and PID feedback For error treatment of tension PID feedbackMulti-output Direction Unit1 Reserved Example of crane function02-15 02-17 02-1602-21 02-1802-19 02-2002-31 Brake Delay Time Unit0.001Settings 000~65.000 Sec Output Current Level Setting for External Terminals Unit102-43 02-3302-34 03-02 03-0003-01 03-05 03-0303-04 03-12 03-0903-10 03-1103-17 03-1403-15 03-1610~10V=0~100% ~10V=0~100%~20mA=0~100% 03-20 03-1903-22 03-2504-03 04-0004-01 04-02MI4 MI3 MI2 MI1 05-00 05-04 05-0105-02 05-0305-12 05-0605-07 05-10Connection control Connection is finished Connection control05-15 05-13Full-load Current of Motor Unit 1% 05-1405-22 05-1705-18 05-1905-27 05-2405-25 05-2605-32 05-2905-31 Over-Voltage Stall Prevention Unit 06-00Low Voltage Level Unit 06-0106-04 06-0206-03 06-07 06-0506-06 Over-torque Detection Selection OT106-11 06-1006-28 06-1206-13 06-1406-16 Load06-15 Parameters 06-25 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt06-23 06-24Revision August 2008, 03VE, SW 103 ACE Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6External fault input EF 06-30 PTC Positive Temperature Coefficient Detection SelectionConnection 06-2906-34 06-3106-32 06-3307-03 07-0007-01 07-0207-07 Momentary Power Loss Operation SelectionMaximum Allowable Power Loss Time Unit 07-06Baseblock Time for Speed Search BB Unit 07-08Current Limit for Speed Search Unit 07-0907-12 Auto Restart After Fault Unit07-10 07-11DEB Return Time Unit Decel. Time Selection for Momentary Power Loss DEB function07-13 07-14Status 2 unexpected power off, such as momentary power loss 07-18 07-1507-16 07-1707-23 07-2007-21 07-2207-27 07-2507-26 07-31 07-2807-29 07-30Emergency Stop EF & Forced Stop Selection 07-3608-02 08-0108-06 08-0308-04 08-0508-08 Feedback Signal Detection Time Unit08-11 To 3600.0 sec08-09 08-1008-16 08-1308-14 08-15Line speed, speed mode Open-loop, torque mode 08-26 08-2208-23 08-24Tension PID P1 Unit Auto-tuning Tension PID08-28 08-2908-33 08-3008-31 08-3208-39 DFM DCMDCM AB2 08-3808-41 Settings To 3000.0 m/min08-40 Pulse Number for Each Meter Unit08-47 08-4308-44 08-4608-54 08-5008-51 08-5208-62 08-5708-58 08-69 08-6408-67 08-6808-78 08-7108-75 08-7708-86 08-8308-84 08-8509-02 09-00Communication Address 09-0109-04 Settings Modbus Ascii mode, protocol 7,N,1Ascii mode 09-03STX RTU modeEND DataStart F7H 6FH0FH Address ‘0’ ‘1’ Function ‘3’ Starting data address ‘4’ ContentA0H 00B No function Jog + RunAscii mode RTU mode Command FCode C3HA1H 09-08 09-0509-06 09-0709-12 09-0909-10 09-1109-17 09-1409-15 09-16Fwdrev Group 10 PID Control10-00 Encoder Pulse10-05 10-0210-03 10-0410-12 10-0910-10 FWD REV 10-1310-14 10-1510-19 10-1610-17 10-1810-23 10-2010-21 10-2210-29 10-2610-27 10-28Control Diagram fo r the Torque + Encoder Speed YES 11-00System Control 11-11 11-0111-02 11-03Gain Value of Flux Weakening Curve for Motor Unit 11-0511-09 11-0611-07 11-0811-15 11-1211-13 11-1411-20 11-1711-18 APR Gain 11-19Revision August 2008, 03VE, SW 165 Page Over Current OC TroubleshootingOver Voltage OV Ground FaultGround fault Low Voltage Lv Suitable powerOL1/ OL2 Reduce load or increase the power of AC motor driveOver Heat oH1, oH2, oH3 OverloadYes Phase Loss PHLDisplay of KPV-CE01 is Abnormal Motor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during AccelerationEnvironmental Condition Electromagnetic/Induction NoiseAffecting Other Machines Common Problems and Solutions Fault Code InformationProvided for AC motor drive protection Ground fault Not for protection of the userPhase Loss Motor overheating Igbt overheatingHeatsink OverheatingOV hardware error Isum errorPhase error OC hardware errorError Password is lockedBrake resistor fault Connection switchDecrease the load if overload ResetWhen slip exceeds It will be displayedPeriodic Inspection Maintenance and InspectionsDaily Inspection One Voltage Maintenance Check Items Methods and CriterionKeypad Maintenance Check Items Methods and Criterion Change of copper plate Check Items Methods and CriterionDaily Visual, aural inspection and smell Or peculiar smell Change fan Overheat This page intentionally left blank Appendix a Specifications ± 5% BR1K2W6P8 All Brake Resistors & Brake Units Used in AC Motor DrivesApplicable Model Vfdb Model and No. TorquePrevent damaging the brake resistor Decrease accordingly. Suggested cycle time is one minuteVFD Series Dimensions are in millimeter Dimensions and Weights for Brake ResistorsOrder P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Specifications for Brake Unit 189.5 200.0 Dimensions for Brake UnitDimensions are in millimeterinch VFDB4132 Phase No-fuse Circuit Breaker ChartVFD007V23A-2 JJN-10 VFD007V43A-2 Fuse Specification ChartSmaller fuses than those shown in the table are permitted Model Line Fuse Input Output Bussmann P/N37.5 52.5 18.5 67.5 82.5 120 100 150 130 195 AC Reactor AC Input Reactor Recommended ValueAC Output Reactor Recommended Value Impedance37.5 52.5 18.5 67.5 120 100 150 130 195 160 240 Fundamental Max Inductance mH Continuous AmpsMay damage the mains circuit Applications for AC ReactorSilicon rectifier Powerreactor AC motor drive Reactor Motor Nominal Method Zero Phase Reactor RF220X00ADiagram a Diagram BInput voltage DC Amps Inductance mh DC Choke Recommended ValuesDCM MI5 FWD REV JOG VFD-VE Remote Controller RC-01AFM ACM AVI +10VPG1 PG2 PG Card for Encoder EMV-PG01XABZ1 300m 70m Basic Wiring Diagram wiringVoltage Types of Pulse Generators Encoders12V PG OUT Terminal Descriptions SymbolsEMV-PG01O Types of Pulse Generators70m Z1, Z1 Phase or 2-phase input. Maximum 300kP/sec A2, A2Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram EMV-PG01O Voltage Output Voltage +5V ±5% 200mA Power source of EMV-PG01LZ1, Z1 Phase input. Maximum 300kP/sec EMV-PG01L300m Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram wiringABZ1 AB2 Complementary 26TDT1W4C AMD-EMI Filter Cross ReferenceAC Drives Model Number FootPrint 10TDT1W4CSaddle on both ends Saddle on one end Choose suitable motor cable and precautions230VAC input voltage Insulation level of motor 1000V 1300V 1600V„ For models 5hp/3.7kW and less 1000V 1300V 1600V 460VAC input voltageAppendix B Accessories Order P/N RF015B21AA / RF022B43AA Dimensions are in millimeter and inch302 315 Order P/N RF022B21BA / RF037B43BAOrder P/N RF110B43CA Order P/N 10TDT1W4C Order P/N 26TDT1W4C Order P/N 50TDS4W4C Order P/N 100TDS84C Order P/N 200TDDS84C Order P/N 150TDS84C Order P/N 180TDS84C Terminals Description PowerMulti-function I/O Extension Card Functions MI7~MIB TerminalsSO1-MCM SO2-MCMDimensions Wiring This page intentionally left blank Page Speed Time Overload Starting Torque Ratings Related SpecificationCapacity Formulas Starting capacity= When one AC motor drive operates one motorWhen one AC motor drive operates more than one motor ⋅ IM ≤ the rated current of AC motor drive a General PrecautionSelection Note Parameter Settings NoteStandard motor How to Choose a Suitable MotorMotor torque Power Transmission MechanismSpecial motors Pole-changing Dahlander motorMotor This page intentionally left blank