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Delta Electronics VFD-VE Series manual Appendix C How to Select the Right AC Motor Drive

Models: VFD-VE Series

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B.4.3 Applications for AC Reactor		B-13
B.5	Zero Phase Reactor (RF220X00A)	B-15
B.6 DC Choke Recommended Values		B-16
B.7	Remote Controller RC-01	B-17
B.8	PG Card (for Encoder)	B-18
B.8.1 EMV-PG01X		B-18
B.8.2 EMV-PG01O		B-21
B.8.3 EMV-PG01L		B-25
B.9	AMD-EMI Filter Cross Reference	B-29
B.9.1 Dimensions		B-33
B.10 Multi-function I/O Extension Card		B-40
B.10.1 Functions		B-40
B.10.2 Dimensions		B-42
B.10.3 Wiring		B-42
Appendix C How to Select the Right AC Motor Drive		C-1
C.1 Capacity Formulas		C-1
C.2 General Precaution		C-3
C.3 How to Choose a Suitable Motor		C-5

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Delta Electronics VFD-VE Series manual Appendix C How to Select the Right AC Motor Drive

Contents

Page Page Page Preface Page Table of Contents Troubleshooting Digital Keypad Operation and Start UpParameters Appendix a Specifications Appendix B Accessories Fault Code Information and MaintenanceAppendix C How to Select the Right AC Motor Drive Introduction Receiving and Inspection Example for 5HP/3.7kW 3-phase 230V AC motor driveNameplate Information Model ExplanationSeries Number Explanation Drive Frames and Appearances5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C 15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E Preparation for Installation and Wiring Ambient ConditionsOperation StorageTransportation 5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C Remove Keypad15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E Remove Front CoverStep LiftingDimensions Introduction Introduction Introduction Frame E This page intentionally left blank Installation and Wiring RL1 UT1 SL2 VT2 TL3 WT3 WiringFor models of VFD-VE Series 20HP/15kW and above FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM External WiringMain Circuit Main Circuit Connection +2/B1 NFBBrak e res istor MotorTerminals +1, +2 for connecting DC reactor Mains power terminals R/L1, S/L2, T/L3Output terminals for main circuit U, V, W Forward runningRefer to Appendix B for the use +2/B1 Brake resistoroptional Brake unitoptionalSpec ial braking resis tor/unit Grounding terminalsMain Circuit Terminals Models Wire Torque Wire TypeControl Terminals Position of the Control Terminals OFF FWDDFM MRAMCM Terminal Terminal Function Factory Settings SinkMO1 MO2ACM AFMAnalog input terminals AVI, ACI, AUI, ACM AVI/ACI/AUI ACMFrame Torque Wire GeneralAWG 0.3-2.1mm Page Descriptions Display MessageDisplay Message Descriptions External FaultDisplays the selected parameter Displays the actual stored value of the selected parameterStart How to Operate the Digital Keypad KPV-CE01To copy parameters Dimension of the Digital Keypad Reference Table for the LCD Display of the Digital KeypadLCD Operation Method External signalStart-up Preparations before Start-up Communication Communication address definitionJOG Check following items Trial RunDigital Keypad Operation and Start Up This page intentionally left blank Parameters Summary of Parameter Settings Parameter can be set during operationGroup 0 System Parameters Time Unit for Unit 0.01 second 00-14 Group 1 Basic Parameters 01-36 1st Output Voltage 230V 0.1V~255.0V RUN/STOP, REV/FWD Group 2 Digital Input/Output ParametersMOA Width of the Desired AUI Group 3 Analog Input/Output Parameters~200.0% 100.0 Group 4 Multi-Step Speed Parameters Group 5 Motor Parameters Group 6 Protection Parameters Parameters 06-28 Electronic Thermal 30.0~600.0 sec Speed Search 07-10 Base-block Speed Stop operation Group 7 Special Parameters07-29 High Torque Offset Group 8 High-function PID Parameters 08-32 Tension PID P2 100.0 Feedback Group 9 Communication Parameters 09-20 Block Transfer Group 10 Speed Feedback Control Parameters Explanation Settings Group 11 Advanced Parameters Version Version DifferencesCrane function Low-voltage during constant speed Version Group 0 System Parameters Version 2.02, the parameters are from Pr.08-00 to Pr.08-15New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter 02-35 Multi-function Output Setting Reserved 02-43 Zero-speed Level ~65535 rpm Motor 05-03 Rated speed of Motor Setting 08-00 Input Terminal for PID No function Feedback PID Switch Level for Smart ~100.0% according to Pr.08-26 Setting 10-04 ASR Auto Speed Description of Parameter Settings 00-0000-01 00-03 Factory settingStart-up Display Selection 00-0400-04Content of Multi-Function function Display Settings MO2 MO1 MRA MI9 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD00-06 00-0700-08 00-08 00-07 No password set or successful input in Pr00-09 Factory setting 100%Energy Saving Gain Unit 00-10Optimal Acceleration/Deceleration Setting Settings Constant Torque 100% Variable Torque 125%00-12 Constant/Variable Torque Selection00-15 00-16 00-1400-17 230V/460V SeriesAuto Voltage Regulation AVR Function 00-1800-19 Auto Energy-saving OperationStop Method Factory setting Source of the Master Frequency Command Factory settingSettings Ramp to stop Coast to stop 00-20Reverse Operation 00-2301-01 01-0001-35 01-0201-37 01-0401-38 01-0501-41 Settings 00~600.00Hz01-42 01-09Pr.01 =Fl ow =Fc md FcmdFmi n Pr.0160Hz =Fl ow FlowOutput Frequency Upper Limit Unit 01-1001-11 Output Frequency Lower Limit Unit01-13 01-1201-14 01-1501-22 01-2301-24 01-25 01-26 01-28 01-2701-29 01-30Fout 01-34=0 01-34=1 01-34=2 Fmin 01-07 Frequency command 02-00 Control Circuits of the External Terminal RUN/STOP, REV/FWDFWD/STOP REV/STOP02-30 Multi-Function Input CommandParameters As long as the ON/OFF status is restored, the speed-tracing Settings Functions DescriptionsJOG are included. Refer to Pr -00~04-29 Function could still be operatedCommand form ACI Force to be ACI Operation speed Command form AVI Force to be AVI Operation speedOFF FOC+PG speed control mode When it is ON, the drive will operate by 1st V/fEnable multi-step Execute position control Enable position controlMotor Frequency 10-19 Feedbac k 10-00 10-01 RUNChange from speed command to position command. It is When this function is enabled, the pulse of PG card willUP/DOWN Key Mode Serial position input02-07 02-10 02-09MI9 MI8 MI7 MI6 MI4 MI3 MI2 MI1 REV02-14 02-1302-35 02-36Settings Functions Descriptions Indication Baseblock Active when the warning is detected Settings Functions Descriptions When the error between PID target value and PID feedback It will be OFF when brake delay time exceeds Pr.02-31For error treatment of tension PID feedback Speed AttainedReserved Example of crane function 02-15Multi-output Direction Unit1 02-17 02-1602-19 02-1802-20 02-21Settings 000~65.000 Sec Brake Delay Time Unit0.001Output Current Level Setting for External Terminals Unit1 02-3102-33 02-3402-43 03-00 03-0103-02 03-03 03-0403-05 03-10 03-0903-11 03-1203-15 03-1403-16 03-17~10V=0~100% ~20mA=0~100%10~10V=0~100% 03-22 03-1903-25 03-2004-01 04-0004-02 04-03MI4 MI3 MI2 MI1 05-00 05-02 05-0105-03 05-0405-07 05-0605-10 05-12Connection control Connection is finished Connection controlFull-load Current of Motor Unit 1% 05-1305-14 05-1505-18 05-1705-19 05-2205-25 05-2405-26 05-2705-29 05-3105-32 Low Voltage Level Unit 06-0006-01 Over-Voltage Stall Prevention Unit06-02 06-0306-04 06-06 06-05Over-torque Detection Selection OT1 06-0706-11 06-1006-13 06-1206-14 06-28Load 06-1506-16 Parameters 06-23 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt06-24 06-25Revision August 2008, 03VE, SW 103 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 External fault input EFACE Connection PTC Positive Temperature Coefficient Detection Selection06-29 06-3006-32 06-3106-33 06-3407-01 07-0007-02 07-03Maximum Allowable Power Loss Time Unit Momentary Power Loss Operation Selection07-06 07-07Baseblock Time for Speed Search BB Unit 07-08Current Limit for Speed Search Unit 07-0907-10 Auto Restart After Fault Unit07-11 07-1207-13 Decel. Time Selection for Momentary Power Loss DEB function07-14 DEB Return Time UnitStatus 2 unexpected power off, such as momentary power loss 07-16 07-1507-17 07-1807-21 07-2007-22 07-2307-25 07-2607-27 07-29 07-2807-30 07-31Emergency Stop EF & Forced Stop Selection 07-3608-02 08-0108-04 08-0308-05 08-0608-08 Feedback Signal Detection Time Unit08-09 To 3600.0 sec08-10 08-1108-14 08-1308-15 08-16Line speed, speed mode Open-loop, torque mode 08-23 08-2208-24 08-2608-28 Auto-tuning Tension PID08-29 Tension PID P1 Unit08-31 08-3008-32 08-33DCM AB2 DFM DCM08-38 08-3908-40 Settings To 3000.0 m/minPulse Number for Each Meter Unit 08-4108-44 08-4308-46 08-4708-51 08-5008-52 08-5408-57 08-5808-62 08-67 08-6408-68 08-6908-75 08-7108-77 08-7808-84 08-8308-85 08-86Communication Address 09-0009-01 09-02Ascii mode Settings Modbus Ascii mode, protocol 7,N,109-03 09-04STX RTU modeData StartEND F7H 6FH0FH Content A0HAddress ‘0’ ‘1’ Function ‘3’ Starting data address ‘4’ 00B No function Jog + RunAscii mode RTU mode Command FC3H A1HCode 09-06 09-0509-07 09-0809-10 09-0909-11 09-1209-15 09-1409-16 09-1710-00 Group 10 PID ControlEncoder Pulse Fwdrev10-03 10-0210-04 10-0510-09 10-1010-12 10-14 10-1310-15 FWD REV10-17 10-1610-18 10-1910-21 10-2010-22 10-2310-27 10-2610-28 10-29Control Diagram fo r the Torque + Encoder Speed 11-00 System ControlYES 11-02 11-0111-03 11-11Gain Value of Flux Weakening Curve for Motor Unit 11-0511-07 11-0611-08 11-0911-13 11-1211-14 11-1511-18 APR Gain 11-1711-19 11-20Revision August 2008, 03VE, SW 165 Page Over Current OC TroubleshootingGround Fault Ground faultOver Voltage OV Low Voltage Lv Suitable powerOver Heat oH1, oH2, oH3 Reduce load or increase the power of AC motor driveOverload OL1/ OL2Phase Loss PHL Display of KPV-CE01 is AbnormalYes Motor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during AccelerationEnvironmental Condition Electromagnetic/Induction NoiseAffecting Other Machines Common Problems and Solutions Fault Code InformationGround fault Not for protection of the user Phase LossProvided for AC motor drive protection Heatsink Igbt overheatingOverheating Motor overheatingPhase error Isum errorOC hardware error OV hardware errorBrake resistor fault Password is lockedConnection switch ErrorWhen slip exceeds ResetIt will be displayed Decrease the load if overloadMaintenance and Inspections Daily InspectionPeriodic Inspection Voltage Maintenance Check Items Methods and Criterion Keypad Maintenance Check Items Methods and CriterionOne Check Items Methods and Criterion DailyChange of copper plate Visual, aural inspection and smell Or peculiar smell Change fan Overheat This page intentionally left blank Appendix a Specifications ± 5% Applicable All Brake Resistors & Brake Units Used in AC Motor DrivesModel Vfdb Model and No. Torque BR1K2W6P8Prevent damaging the brake resistor Decrease accordingly. Suggested cycle time is one minuteVFD Series Dimensions are in millimeter Dimensions and Weights for Brake ResistorsOrder P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Specifications for Brake Unit Dimensions for Brake Unit Dimensions are in millimeterinch189.5 200.0 VFDB4132 Phase No-fuse Circuit Breaker ChartSmaller fuses than those shown in the table are permitted Fuse Specification ChartModel Line Fuse Input Output Bussmann P/N VFD007V23A-2 JJN-10 VFD007V43A-2AC Output Reactor Recommended Value AC Reactor AC Input Reactor Recommended ValueImpedance 37.5 52.5 18.5 67.5 82.5 120 100 150 130 19537.5 52.5 18.5 67.5 120 100 150 130 195 160 240 Fundamental Max Inductance mH Continuous AmpsMay damage the mains circuit Applications for AC ReactorSilicon rectifier Powerreactor AC motor drive Reactor Motor Diagram a Zero Phase Reactor RF220X00ADiagram B Nominal MethodInput voltage DC Amps Inductance mh DC Choke Recommended ValuesAFM ACM AVI Remote Controller RC-01+10V DCM MI5 FWD REV JOG VFD-VEPG Card for Encoder EMV-PG01X ABZ1PG1 PG2 300m 70m Basic Wiring Diagram wiringTypes of Pulse Generators Encoders 12VVoltage EMV-PG01O Terminal Descriptions SymbolsTypes of Pulse Generators PG OUTZ1, Z1 Phase or 2-phase input. Maximum 300kP/sec A2, A2 Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram70m EMV-PG01O Voltage Z1, Z1 Phase input. Maximum 300kP/sec Power source of EMV-PG01LEMV-PG01L Output Voltage +5V ±5% 200mA300m Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram wiringABZ1 AB2 Complementary AC Drives Model Number FootPrint AMD-EMI Filter Cross Reference10TDT1W4C 26TDT1W4CSaddle on both ends Saddle on one end Choose suitable motor cable and precautions„ For models 5hp/3.7kW and less Insulation level of motor 1000V 1300V 1600V1000V 1300V 1600V 460VAC input voltage 230VAC input voltageAppendix B Accessories Order P/N RF015B21AA / RF022B43AA Dimensions are in millimeter and inch302 315 Order P/N RF022B21BA / RF037B43BAOrder P/N RF110B43CA Order P/N 10TDT1W4C Order P/N 26TDT1W4C Order P/N 50TDS4W4C Order P/N 100TDS84C Order P/N 200TDDS84C Order P/N 150TDS84C Order P/N 180TDS84C Power Multi-function I/O Extension Card FunctionsTerminals Description SO1-MCM TerminalsSO2-MCM MI7~MIBDimensions Wiring This page intentionally left blank Page Related Specification Capacity FormulasSpeed Time Overload Starting Torque Ratings When one AC motor drive operates one motor When one AC motor drive operates more than one motorStarting capacity= ⋅ IM ≤ the rated current of AC motor drive a General PrecautionSelection Note Parameter Settings NoteStandard motor How to Choose a Suitable MotorSpecial motors Power Transmission MechanismPole-changing Dahlander motor Motor torqueMotor This page intentionally left blank