Page
Page
Page
 Preface
Page
 Table of Contents
 Digital Keypad Operation and Start Up
Troubleshooting
Parameters
 Appendix a Specifications Appendix B Accessories
Fault Code Information and Maintenance
 Appendix C How to Select the Right AC Motor Drive
 Introduction
 Model Explanation
Example for 5HP/3.7kW 3-phase 230V AC motor drive
Receiving and Inspection
Nameplate Information
 Drive Frames and Appearances
Series Number Explanation
5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C
 15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E
Preparation for Installation and Wiring Ambient Conditions
 Storage
Operation
Transportation
 Remove Keypad
 Remove Front Cover
 Step
Lifting
 Dimensions
 Introduction
 Introduction
 Introduction
 Frame E
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 Installation and Wiring
 RL1 UT1 SL2 VT2 TL3 WT3
Wiring
 For models of VFD-VE Series 20HP/15kW and above
 FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM
External Wiring
 Main Circuit Main Circuit Connection
 Motor
NFB
+2/B1
Brak e res istor
 Forward running
Mains power terminals R/L1, S/L2, T/L3
Terminals +1, +2 for connecting DC reactor
Output terminals for main circuit U, V, W
 Grounding terminals
+2/B1 Brake resistoroptional Brake unitoptional
Refer to Appendix B for the use
Spec ial braking resis tor/unit
 Main Circuit Terminals
Models Wire Torque Wire Type
 Control Terminals
 Position of the Control Terminals
 MRA
FWD
OFF
DFM
 MO2
Terminal Terminal Function Factory Settings Sink
MCM
MO1
 AVI/ACI/AUI ACM
AFM
ACM
Analog input terminals AVI, ACI, AUI, ACM
 General
Frame Torque Wire
AWG 0.3-2.1mm
Page
 Descriptions
Display Message
 Displays the actual stored value of the selected parameter
External Fault
Display Message Descriptions
Displays the selected parameter
 Start
How to Operate the Digital Keypad KPV-CE01
 To copy parameters
 Reference Table for the LCD Display of the Digital Keypad
Dimension of the Digital Keypad
LCD
 Communication Communication address definition
External signal
Operation Method
Start-up Preparations before Start-up
 JOG
 Check following items
Trial Run
 Digital Keypad Operation and Start Up
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 Parameters
 Parameter can be set during operation
Summary of Parameter Settings
Group 0 System Parameters
 Time Unit for Unit 0.01 second 00-14
 Group 1 Basic Parameters
 01-36 1st Output Voltage 230V 0.1V~255.0V
 RUN/STOP, REV/FWD
Group 2 Digital Input/Output Parameters
 MOA
 Width of the Desired
 AUI
Group 3 Analog Input/Output Parameters
 ~200.0% 100.0
 Group 4 Multi-Step Speed Parameters
 Group 5 Motor Parameters
 Group 6 Protection Parameters
 Parameters
 06-28 Electronic Thermal 30.0~600.0 sec
 Speed Search 07-10 Base-block Speed Stop operation
Group 7 Special Parameters
 07-29 High Torque Offset
 Group 8 High-function PID Parameters
 08-32 Tension PID P2
 100.0 Feedback
 Group 9 Communication Parameters
 09-20 Block Transfer
 Group 10 Speed Feedback Control Parameters
 Explanation Settings
 Group 11 Advanced Parameters
 Version
Version Differences
 Crane function
 Low-voltage during constant speed
 Version Group 0 System Parameters
Version 2.02, the parameters are from Pr.08-00 to Pr.08-15
 New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter
 02-35 Multi-function Output
 Setting Reserved 02-43 Zero-speed Level ~65535 rpm Motor
 05-03 Rated speed of Motor
 Setting 08-00 Input Terminal for PID No function Feedback
 PID
 Switch Level for Smart ~100.0% according to Pr.08-26
 Setting 10-04 ASR Auto Speed
 00-00
Description of Parameter Settings
00-01
 00-04
Factory setting
00-03
Start-up Display Selection
 00-04Content of Multi-Function function Display Settings
 MO2 MO1 MRA
MI9 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD
 00-07
00-06
00-08
 00-08 00-07
No password set or successful input in Pr
 00-10
Factory setting 100%
00-09
Energy Saving Gain Unit
 Constant/Variable Torque Selection
Settings Constant Torque 100% Variable Torque 125%
Optimal Acceleration/Deceleration Setting
00-12
 230V/460V Series
00-14
00-15 00-16
00-17
 Auto Energy-saving Operation
00-18
Auto Voltage Regulation AVR Function
00-19
 00-20
Source of the Master Frequency Command Factory setting
Stop Method Factory setting
Settings Ramp to stop Coast to stop
 Reverse Operation
00-23
 01-02
01-00
01-01
01-35
 01-05
01-04
01-37
01-38
 01-09
Settings 00~600.00Hz
01-41
01-42
 Flow
FcmdFmi n Pr.01
Pr.01 =Fl ow =Fc md
60Hz =Fl ow
 Output Frequency Lower Limit Unit
01-10
Output Frequency Upper Limit Unit
01-11
 01-15
01-12
01-13
01-14
 01-23
01-22
01-24 01-25 01-26
 01-30
01-27
01-28
01-29
 Fout 01-34=0 01-34=1 01-34=2 Fmin 01-07 Frequency command
 REV/STOP
RUN/STOP, REV/FWD
02-00 Control Circuits of the External Terminal
FWD/STOP
 02-30
Multi-Function Input Command
 Parameters
 Function could still be operated
Settings Functions Descriptions
As long as the ON/OFF status is restored, the speed-tracing
JOG are included. Refer to Pr -00~04-29
 When it is ON, the drive will operate by 1st V/f
Command form AVI Force to be AVI Operation speed
Command form ACI Force to be ACI Operation speed
OFF FOC+PG speed control mode
 Enable multi-step
 RUN
Enable position control
Execute position control
Motor Frequency 10-19 Feedbac k 10-00 10-01
 Change from speed command to position command. It is
When this function is enabled, the pulse of PG card will
 Serial position input
UP/DOWN Key Mode
02-07
 MI4 MI3 MI2 MI1 REV
02-09
02-10
MI9 MI8 MI7 MI6
 02-36
02-13
02-14
02-35
 Settings Functions Descriptions
 Indication Baseblock Active when the warning is detected
 Settings Functions Descriptions
 Speed Attained
It will be OFF when brake delay time exceeds Pr.02-31
When the error between PID target value and PID feedback
For error treatment of tension PID feedback
 02-15
Reserved Example of crane function
Multi-output Direction Unit1
 02-17
02-16
 02-21
02-18
02-19
02-20
 02-31
Brake Delay Time Unit0.001
Settings 000~65.000 Sec
Output Current Level Setting for External Terminals Unit1
 02-34
02-33
02-43
 03-01
03-00
03-02
 03-04
03-03
03-05
 03-12
03-09
03-10
03-11
 03-17
03-14
03-15
03-16
 ~20mA=0~100%
~10V=0~100%
10~10V=0~100%
 03-20
03-19
03-22
03-25
 04-03
04-00
04-01
04-02
 MI4 MI3 MI2 MI1
 05-00
 05-04
05-01
05-02
05-03
 05-12
05-06
05-07
05-10
 Connection is finished Connection control
 05-15
05-13
Full-load Current of Motor Unit 1%
05-14
 05-22
05-17
05-18
05-19
 05-27
05-24
05-25
05-26
 05-31
05-29
05-32
 Over-Voltage Stall Prevention Unit
06-00
Low Voltage Level Unit
06-01
 06-03
06-02
06-04
 06-07
06-05
06-06
Over-torque Detection Selection OT1
 06-11
06-10
 06-28
06-12
06-13
06-14
 06-15
Load
06-16
 Parameters
 06-25
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt
06-23
06-24
 Revision August 2008, 03VE, SW 103
 External fault input EF
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6
ACE
 06-30
PTC Positive Temperature Coefficient Detection Selection
Connection
06-29
 06-34
06-31
06-32
06-33
 07-03
07-00
07-01
07-02
 07-07
Momentary Power Loss Operation Selection
Maximum Allowable Power Loss Time Unit
07-06
 Baseblock Time for Speed Search BB Unit
07-08
 Current Limit for Speed Search Unit
07-09
 07-12
Auto Restart After Fault Unit
07-10
07-11
 DEB Return Time Unit
Decel. Time Selection for Momentary Power Loss DEB function
07-13
07-14
 Status 2 unexpected power off, such as momentary power loss
 07-18
07-15
07-16
07-17
 07-23
07-20
07-21
07-22
 07-26
07-25
07-27
 07-31
07-28
07-29
07-30
 Emergency Stop EF & Forced Stop Selection
07-36
 08-02
08-01
 08-06
08-03
08-04
08-05
 08-08
Feedback Signal Detection Time Unit
 08-11
To 3600.0 sec
08-09
08-10
 08-16
08-13
08-14
08-15
 Line speed, speed mode
 Open-loop, torque mode
 08-26
08-22
08-23
08-24
 Tension PID P1 Unit
Auto-tuning Tension PID
08-28
08-29
 08-33
08-30
08-31
08-32
 08-39
DFM DCM
DCM AB2
08-38
 08-41
Settings To 3000.0 m/min
08-40
Pulse Number for Each Meter Unit
 08-47
08-43
08-44
08-46
 08-54
08-50
08-51
08-52
 08-58
08-57
08-62
 08-69
08-64
08-67
08-68
 08-78
08-71
08-75
08-77
 08-86
08-83
08-84
08-85
 09-02
09-00
Communication Address
09-01
 09-04
Settings Modbus Ascii mode, protocol 7,N,1
Ascii mode
09-03
 STX
RTU mode
 Start
Data
END
 F7H
6FH
 0FH
 A0H
Content
Address ‘0’ ‘1’ Function ‘3’ Starting data address ‘4’
 00B No function
Jog + Run
 Ascii mode RTU mode
Command F
 A1H
C3H
Code
 09-08
09-05
09-06
09-07
 09-12
09-09
09-10
09-11
 09-17
09-14
09-15
09-16
 Fwdrev
Group 10 PID Control
10-00
Encoder Pulse
 10-05
10-02
10-03
10-04
 10-10
10-09
10-12
 FWD REV
10-13
10-14
10-15
 10-19
10-16
10-17
10-18
 10-23
10-20
10-21
10-22
 10-29
10-26
10-27
10-28
 Control Diagram fo r the Torque + Encoder
 Speed
 System Control
11-00
YES
 11-11
11-01
11-02
11-03
 Gain Value of Flux Weakening Curve for Motor Unit
11-05
 11-09
11-06
11-07
11-08
 11-15
11-12
11-13
11-14
 11-20
11-17
11-18 APR Gain
11-19
 Revision August 2008, 03VE, SW 165
Page
 Over Current OC
Troubleshooting
 Ground fault
Ground Fault
Over Voltage OV
 Low Voltage Lv
Suitable power
 OL1/ OL2
Reduce load or increase the power of AC motor drive
Over Heat oH1, oH2, oH3
Overload
 Display of KPV-CE01 is Abnormal
Phase Loss PHL
Yes
 Motor cannot Run
 Motor Speed cannot be Changed
 Motor does not Run as Expected
Motor Stalls during Acceleration
 Environmental Condition
Electromagnetic/Induction Noise
 Affecting Other Machines
 Common Problems and Solutions
Fault Code Information
 Phase Loss
Ground fault Not for protection of the user
Provided for AC motor drive protection
 Motor overheating
Igbt overheating
Heatsink
Overheating
 OV hardware error
Isum error
Phase error
OC hardware error
 Error
Password is locked
Brake resistor fault
Connection switch
 Decrease the load if overload
Reset
When slip exceeds
It will be displayed
 Daily Inspection
Maintenance and Inspections
Periodic Inspection
 Keypad Maintenance Check Items Methods and Criterion
Voltage Maintenance Check Items Methods and Criterion
One
 Daily
Check Items Methods and Criterion
Change of copper plate
 Visual, aural inspection and smell Or peculiar smell
 Change fan Overheat
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 Appendix a Specifications
 ± 5%
 BR1K2W6P8
All Brake Resistors & Brake Units Used in AC Motor Drives
Applicable
Model Vfdb Model and No. Torque
 Prevent damaging the brake resistor
Decrease accordingly. Suggested cycle time is one minute
 VFD Series
 Dimensions are in millimeter
Dimensions and Weights for Brake Resistors
 Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075
 Specifications for Brake Unit
 Dimensions are in millimeterinch
Dimensions for Brake Unit
189.5 200.0
 VFDB4132
 Phase
No-fuse Circuit Breaker Chart
 VFD007V23A-2 JJN-10 VFD007V43A-2
Fuse Specification Chart
Smaller fuses than those shown in the table are permitted
Model Line Fuse Input Output Bussmann P/N
 37.5 52.5 18.5 67.5 82.5 120 100 150 130 195
AC Reactor AC Input Reactor Recommended Value
AC Output Reactor Recommended Value
Impedance
 37.5 52.5 18.5 67.5 120 100 150 130 195 160 240
Fundamental Max Inductance mH Continuous Amps
 May damage the mains circuit
Applications for AC Reactor
 Silicon rectifier Powerreactor AC motor drive Reactor Motor
 Nominal Method
Zero Phase Reactor RF220X00A
Diagram a
Diagram B
 Input voltage DC Amps Inductance mh
DC Choke Recommended Values
 DCM MI5 FWD REV JOG VFD-VE
Remote Controller RC-01
AFM ACM AVI
+10V
 ABZ1
PG Card for Encoder EMV-PG01X
PG1 PG2
 300m
70m Basic Wiring Diagram wiring
 12V
Types of Pulse Generators Encoders
Voltage
 PG OUT
Terminal Descriptions Symbols
EMV-PG01O
Types of Pulse Generators
 Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram
Z1, Z1 Phase or 2-phase input. Maximum 300kP/sec A2, A2
70m
 EMV-PG01O
 Voltage
 Output Voltage +5V ±5% 200mA
Power source of EMV-PG01L
Z1, Z1 Phase input. Maximum 300kP/sec
EMV-PG01L
 Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram wiring
 ABZ1 AB2
 Complementary
 26TDT1W4C
AMD-EMI Filter Cross Reference
AC Drives Model Number FootPrint
10TDT1W4C
 Saddle on both ends Saddle on one end
Choose suitable motor cable and precautions
 230VAC input voltage
Insulation level of motor 1000V 1300V 1600V
 For models 5hp/3.7kW and less
1000V 1300V 1600V 460VAC input voltage
 Appendix B Accessories
 Order P/N RF015B21AA / RF022B43AA
Dimensions are in millimeter and inch
 302 315
Order P/N RF022B21BA / RF037B43BA
 Order P/N RF110B43CA
 Order P/N 10TDT1W4C Order P/N 26TDT1W4C
 Order P/N 50TDS4W4C Order P/N 100TDS84C
 Order P/N 200TDDS84C Order P/N 150TDS84C
 Order P/N 180TDS84C
 Multi-function I/O Extension Card Functions
Power
Terminals Description
 MI7~MIB
Terminals
SO1-MCM
SO2-MCM
 Dimensions Wiring
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Page
 Capacity Formulas
Related Specification
Speed Time Overload Starting Torque Ratings
 When one AC motor drive operates more than one motor
When one AC motor drive operates one motor
Starting capacity=
 ⋅ IM ≤ the rated current of AC motor drive a
General Precaution
 Selection Note
Parameter Settings Note
 Standard motor
How to Choose a Suitable Motor
 Motor torque
Power Transmission Mechanism
Special motors
Pole-changing Dahlander motor
 Motor
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