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Delta Electronics VFD-VE Series manual External Wiring, FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM

Models: VFD-VE Series

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Chapter 2 Installation and Wiring

Figure 3 Wiring for SINK(NPN) mode and SOURCE(PNP) mode

SINK/NPN Mode

	Sink	FWD/STOP	+24V
			FWD
	SW1	REV/STOP

	Source		REV
		Multi-step1
			MI1
		Multi-step2
			MI2
		Multi-step3
	Factory		MI3
		Multi-step4
	setting		MI4
		No Function
			MI5
		No Function
			MI6
		Digital Signal Common
			DCM
	*Don't apply the mains voltage directly
			E
	to above terminals.

SOURCE/PNP Mode

	Sink	FWD/STOP
	SW1	FWD/STOP
	SW1	REV/STOP
	Source	REV/STOP
	Source	Multi-step1
		Multi-step1
		Multi-step2
	Factory	Multi-step3
	Factory	Multi-step4
	setting	Multi-step4
		No Function
		No Function

*Don't apply the mains voltage directly to above terminals.

+24V

FWD

REV

MI1

MI2

MI3

MI4

MI5

MI6

DCM

E

CAUTION!

1.The wiring of main circuit and control circuit should be separated to prevent erroneous actions.

2.Please use shield wire for the control wiring and not to expose the peeled-off net in front of the terminal.

3.Please use the shield wire or tube for the power wiring and ground the two ends of the shield wire or tube.

2.2 External Wiring

2-4	Revision August 2008, 03VE, SW V2.04

Image 27

Delta Electronics VFD-VE Series manual External Wiring, FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM

Contents

Page Page Page Preface Page Table of Contents Troubleshooting Digital Keypad Operation and Start UpParameters Appendix a Specifications Appendix B Accessories Fault Code Information and MaintenanceAppendix C How to Select the Right AC Motor Drive Introduction Model Explanation Example for 5HP/3.7kW 3-phase 230V AC motor driveReceiving and Inspection Nameplate InformationSeries Number Explanation Drive Frames and Appearances5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C 15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E Preparation for Installation and Wiring Ambient ConditionsOperation StorageTransportation 5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C Remove Keypad15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E Remove Front CoverStep LiftingDimensions Introduction Introduction Introduction Frame E This page intentionally left blank Installation and Wiring RL1 UT1 SL2 VT2 TL3 WT3 WiringFor models of VFD-VE Series 20HP/15kW and above FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM External WiringMain Circuit Main Circuit Connection Motor NFB+2/B1 Brak e res istorForward running Mains power terminals R/L1, S/L2, T/L3Terminals +1, +2 for connecting DC reactor Output terminals for main circuit U, V, WGrounding terminals +2/B1 Brake resistoroptional Brake unitoptionalRefer to Appendix B for the use Spec ial braking resis tor/unitMain Circuit Terminals Models Wire Torque Wire TypeControl Terminals Position of the Control Terminals MRA FWDOFF DFMMO2 Terminal Terminal Function Factory Settings SinkMCM MO1AVI/ACI/AUI ACM AFMACM Analog input terminals AVI, ACI, AUI, ACMFrame Torque Wire GeneralAWG 0.3-2.1mm Page Descriptions Display MessageDisplays the actual stored value of the selected parameter External FaultDisplay Message Descriptions Displays the selected parameterStart How to Operate the Digital Keypad KPV-CE01To copy parameters Dimension of the Digital Keypad Reference Table for the LCD Display of the Digital KeypadLCD Communication Communication address definition External signalOperation Method Start-up Preparations before Start-upJOG Check following items Trial RunDigital Keypad Operation and Start Up This page intentionally left blank Parameters Summary of Parameter Settings Parameter can be set during operationGroup 0 System Parameters Time Unit for Unit 0.01 second 00-14 Group 1 Basic Parameters 01-36 1st Output Voltage 230V 0.1V~255.0V RUN/STOP, REV/FWD Group 2 Digital Input/Output ParametersMOA Width of the Desired AUI Group 3 Analog Input/Output Parameters~200.0% 100.0 Group 4 Multi-Step Speed Parameters Group 5 Motor Parameters Group 6 Protection Parameters Parameters 06-28 Electronic Thermal 30.0~600.0 sec Speed Search 07-10 Base-block Speed Stop operation Group 7 Special Parameters07-29 High Torque Offset Group 8 High-function PID Parameters 08-32 Tension PID P2 100.0 Feedback Group 9 Communication Parameters 09-20 Block Transfer Group 10 Speed Feedback Control Parameters Explanation Settings Group 11 Advanced Parameters Version Version DifferencesCrane function Low-voltage during constant speed Version Group 0 System Parameters Version 2.02, the parameters are from Pr.08-00 to Pr.08-15New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter 02-35 Multi-function Output Setting Reserved 02-43 Zero-speed Level ~65535 rpm Motor 05-03 Rated speed of Motor Setting 08-00 Input Terminal for PID No function Feedback PID Switch Level for Smart ~100.0% according to Pr.08-26 Setting 10-04 ASR Auto Speed Description of Parameter Settings 00-0000-01 00-04 Factory setting00-03 Start-up Display Selection00-04Content of Multi-Function function Display Settings MO2 MO1 MRA MI9 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD00-06 00-0700-08 00-08 00-07 No password set or successful input in Pr00-10 Factory setting 100%00-09 Energy Saving Gain UnitConstant/Variable Torque Selection Settings Constant Torque 100% Variable Torque 125%Optimal Acceleration/Deceleration Setting 00-12230V/460V Series 00-1400-15 00-16 00-17Auto Energy-saving Operation 00-18Auto Voltage Regulation AVR Function 00-1900-20 Source of the Master Frequency Command Factory settingStop Method Factory setting Settings Ramp to stop Coast to stopReverse Operation 00-2301-02 01-0001-01 01-3501-05 01-0401-37 01-3801-09 Settings 00~600.00Hz01-41 01-42Flow FcmdFmi n Pr.01Pr.01 =Fl ow =Fc md 60Hz =Fl owOutput Frequency Lower Limit Unit 01-10Output Frequency Upper Limit Unit 01-1101-15 01-1201-13 01-1401-22 01-2301-24 01-25 01-26 01-30 01-2701-28 01-29Fout 01-34=0 01-34=1 01-34=2 Fmin 01-07 Frequency command REV/STOP RUN/STOP, REV/FWD02-00 Control Circuits of the External Terminal FWD/STOP02-30 Multi-Function Input CommandParameters Function could still be operated Settings Functions DescriptionsAs long as the ON/OFF status is restored, the speed-tracing JOG are included. Refer to Pr -00~04-29When it is ON, the drive will operate by 1st V/f Command form AVI Force to be AVI Operation speedCommand form ACI Force to be ACI Operation speed OFF FOC+PG speed control modeEnable multi-step RUN Enable position controlExecute position control Motor Frequency 10-19 Feedbac k 10-00 10-01Change from speed command to position command. It is When this function is enabled, the pulse of PG card willUP/DOWN Key Mode Serial position input02-07 MI4 MI3 MI2 MI1 REV 02-0902-10 MI9 MI8 MI7 MI602-36 02-1302-14 02-35Settings Functions Descriptions Indication Baseblock Active when the warning is detected Settings Functions Descriptions Speed Attained It will be OFF when brake delay time exceeds Pr.02-31When the error between PID target value and PID feedback For error treatment of tension PID feedbackReserved Example of crane function 02-15Multi-output Direction Unit1 02-17 02-1602-21 02-1802-19 02-2002-31 Brake Delay Time Unit0.001Settings 000~65.000 Sec Output Current Level Setting for External Terminals Unit102-33 02-3402-43 03-00 03-0103-02 03-03 03-0403-05 03-12 03-0903-10 03-1103-17 03-1403-15 03-16~10V=0~100% ~20mA=0~100%10~10V=0~100% 03-20 03-1903-22 03-2504-03 04-0004-01 04-02MI4 MI3 MI2 MI1 05-00 05-04 05-0105-02 05-0305-12 05-0605-07 05-10Connection control Connection is finished Connection control05-15 05-13Full-load Current of Motor Unit 1% 05-1405-22 05-1705-18 05-1905-27 05-2405-25 05-2605-29 05-3105-32 Over-Voltage Stall Prevention Unit 06-00Low Voltage Level Unit 06-0106-02 06-0306-04 06-07 06-0506-06 Over-torque Detection Selection OT106-11 06-1006-28 06-1206-13 06-14Load 06-1506-16 Parameters 06-25 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt06-23 06-24Revision August 2008, 03VE, SW 103 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 External fault input EFACE 06-30 PTC Positive Temperature Coefficient Detection SelectionConnection 06-2906-34 06-3106-32 06-3307-03 07-0007-01 07-0207-07 Momentary Power Loss Operation SelectionMaximum Allowable Power Loss Time Unit 07-06Baseblock Time for Speed Search BB Unit 07-08Current Limit for Speed Search Unit 07-0907-12 Auto Restart After Fault Unit07-10 07-11DEB Return Time Unit Decel. Time Selection for Momentary Power Loss DEB function07-13 07-14Status 2 unexpected power off, such as momentary power loss 07-18 07-1507-16 07-1707-23 07-2007-21 07-2207-25 07-2607-27 07-31 07-2807-29 07-30Emergency Stop EF & Forced Stop Selection 07-3608-02 08-0108-06 08-0308-04 08-0508-08 Feedback Signal Detection Time Unit08-11 To 3600.0 sec08-09 08-1008-16 08-1308-14 08-15Line speed, speed mode Open-loop, torque mode 08-26 08-2208-23 08-24Tension PID P1 Unit Auto-tuning Tension PID08-28 08-2908-33 08-3008-31 08-3208-39 DFM DCMDCM AB2 08-3808-41 Settings To 3000.0 m/min08-40 Pulse Number for Each Meter Unit08-47 08-4308-44 08-4608-54 08-5008-51 08-5208-57 08-5808-62 08-69 08-6408-67 08-6808-78 08-7108-75 08-7708-86 08-8308-84 08-8509-02 09-00Communication Address 09-0109-04 Settings Modbus Ascii mode, protocol 7,N,1Ascii mode 09-03STX RTU modeData StartEND F7H 6FH0FH Content A0HAddress ‘0’ ‘1’ Function ‘3’ Starting data address ‘4’ 00B No function Jog + RunAscii mode RTU mode Command FC3H A1HCode 09-08 09-0509-06 09-0709-12 09-0909-10 09-1109-17 09-1409-15 09-16Fwdrev Group 10 PID Control10-00 Encoder Pulse10-05 10-0210-03 10-0410-09 10-1010-12 FWD REV 10-1310-14 10-1510-19 10-1610-17 10-1810-23 10-2010-21 10-2210-29 10-2610-27 10-28Control Diagram fo r the Torque + Encoder Speed 11-00 System ControlYES 11-11 11-0111-02 11-03Gain Value of Flux Weakening Curve for Motor Unit 11-0511-09 11-0611-07 11-0811-15 11-1211-13 11-1411-20 11-1711-18 APR Gain 11-19Revision August 2008, 03VE, SW 165 Page Over Current OC TroubleshootingGround Fault Ground faultOver Voltage OV Low Voltage Lv Suitable powerOL1/ OL2 Reduce load or increase the power of AC motor driveOver Heat oH1, oH2, oH3 OverloadPhase Loss PHL Display of KPV-CE01 is AbnormalYes Motor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during AccelerationEnvironmental Condition Electromagnetic/Induction NoiseAffecting Other Machines Common Problems and Solutions Fault Code InformationGround fault Not for protection of the user Phase LossProvided for AC motor drive protection Motor overheating Igbt overheatingHeatsink OverheatingOV hardware error Isum errorPhase error OC hardware errorError Password is lockedBrake resistor fault Connection switchDecrease the load if overload ResetWhen slip exceeds It will be displayedMaintenance and Inspections Daily InspectionPeriodic Inspection Voltage Maintenance Check Items Methods and Criterion Keypad Maintenance Check Items Methods and CriterionOne Check Items Methods and Criterion DailyChange of copper plate Visual, aural inspection and smell Or peculiar smell Change fan Overheat This page intentionally left blank Appendix a Specifications ± 5% BR1K2W6P8 All Brake Resistors & Brake Units Used in AC Motor DrivesApplicable Model Vfdb Model and No. TorquePrevent damaging the brake resistor Decrease accordingly. Suggested cycle time is one minuteVFD Series Dimensions are in millimeter Dimensions and Weights for Brake ResistorsOrder P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Specifications for Brake Unit Dimensions for Brake Unit Dimensions are in millimeterinch189.5 200.0 VFDB4132 Phase No-fuse Circuit Breaker ChartVFD007V23A-2 JJN-10 VFD007V43A-2 Fuse Specification ChartSmaller fuses than those shown in the table are permitted Model Line Fuse Input Output Bussmann P/N37.5 52.5 18.5 67.5 82.5 120 100 150 130 195 AC Reactor AC Input Reactor Recommended ValueAC Output Reactor Recommended Value Impedance37.5 52.5 18.5 67.5 120 100 150 130 195 160 240 Fundamental Max Inductance mH Continuous AmpsMay damage the mains circuit Applications for AC ReactorSilicon rectifier Powerreactor AC motor drive Reactor Motor Nominal Method Zero Phase Reactor RF220X00ADiagram a Diagram BInput voltage DC Amps Inductance mh DC Choke Recommended ValuesDCM MI5 FWD REV JOG VFD-VE Remote Controller RC-01AFM ACM AVI +10VPG Card for Encoder EMV-PG01X ABZ1PG1 PG2 300m 70m Basic Wiring Diagram wiringTypes of Pulse Generators Encoders 12VVoltage PG OUT Terminal Descriptions SymbolsEMV-PG01O Types of Pulse GeneratorsZ1, Z1 Phase or 2-phase input. Maximum 300kP/sec A2, A2 Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram70m EMV-PG01O Voltage Output Voltage +5V ±5% 200mA Power source of EMV-PG01LZ1, Z1 Phase input. Maximum 300kP/sec EMV-PG01L300m Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram wiringABZ1 AB2 Complementary 26TDT1W4C AMD-EMI Filter Cross ReferenceAC Drives Model Number FootPrint 10TDT1W4CSaddle on both ends Saddle on one end Choose suitable motor cable and precautions230VAC input voltage Insulation level of motor 1000V 1300V 1600V„ For models 5hp/3.7kW and less 1000V 1300V 1600V 460VAC input voltageAppendix B Accessories Order P/N RF015B21AA / RF022B43AA Dimensions are in millimeter and inch302 315 Order P/N RF022B21BA / RF037B43BAOrder P/N RF110B43CA Order P/N 10TDT1W4C Order P/N 26TDT1W4C Order P/N 50TDS4W4C Order P/N 100TDS84C Order P/N 200TDDS84C Order P/N 150TDS84C Order P/N 180TDS84C Power Multi-function I/O Extension Card FunctionsTerminals Description MI7~MIB TerminalsSO1-MCM SO2-MCMDimensions Wiring This page intentionally left blank Page Related Specification Capacity FormulasSpeed Time Overload Starting Torque Ratings When one AC motor drive operates one motor When one AC motor drive operates more than one motorStarting capacity= ⋅ IM ≤ the rated current of AC motor drive a General PrecautionSelection Note Parameter Settings NoteStandard motor How to Choose a Suitable MotorMotor torque Power Transmission MechanismSpecial motors Pole-changing Dahlander motorMotor This page intentionally left blank