Page
Page
Page
Preface
Page
Table of Contents
Digital Keypad Operation and Start Up
Troubleshooting
Parameters
Fault Code Information and Maintenance
Appendix a Specifications Appendix B Accessories
Appendix C How to Select the Right AC Motor Drive
Introduction
Example for 5HP/3.7kW 3-phase 230V AC motor drive
Receiving and Inspection
Nameplate Information
Model Explanation
Drive Frames and Appearances
Series Number Explanation
5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C
Preparation for Installation and Wiring Ambient Conditions
15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E
Storage
Operation
Transportation
Remove Keypad
Remove Front Cover
Lifting
Step
Dimensions
Introduction
Introduction
Introduction
Frame E
This page intentionally left blank
Installation and Wiring
Wiring
RL1 UT1 SL2 VT2 TL3 WT3
For models of VFD-VE Series 20HP/15kW and above
External Wiring
FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM
Main Circuit Main Circuit Connection
NFB
+2/B1
Brak e res istor
Motor
Mains power terminals R/L1, S/L2, T/L3
Terminals +1, +2 for connecting DC reactor
Output terminals for main circuit U, V, W
Forward running
+2/B1 Brake resistoroptional Brake unitoptional
Refer to Appendix B for the use
Spec ial braking resis tor/unit
Grounding terminals
Models Wire Torque Wire Type
Main Circuit Terminals
Control Terminals
Position of the Control Terminals
FWD
OFF
DFM
MRA
Terminal Terminal Function Factory Settings Sink
MCM
MO1
MO2
AFM
ACM
Analog input terminals AVI, ACI, AUI, ACM
AVI/ACI/AUI ACM
General
Frame Torque Wire
AWG 0.3-2.1mm
Page
Display Message
Descriptions
External Fault
Display Message Descriptions
Displays the selected parameter
Displays the actual stored value of the selected parameter
How to Operate the Digital Keypad KPV-CE01
Start
To copy parameters
Reference Table for the LCD Display of the Digital Keypad
Dimension of the Digital Keypad
LCD
External signal
Operation Method
Start-up Preparations before Start-up
Communication Communication address definition
JOG
Trial Run
Check following items
Digital Keypad Operation and Start Up
This page intentionally left blank
Parameters
Parameter can be set during operation
Summary of Parameter Settings
Group 0 System Parameters
Time Unit for Unit 0.01 second 00-14
Group 1 Basic Parameters
01-36 1st Output Voltage 230V 0.1V~255.0V
Group 2 Digital Input/Output Parameters
RUN/STOP, REV/FWD
MOA
Width of the Desired
Group 3 Analog Input/Output Parameters
AUI
~200.0% 100.0
Group 4 Multi-Step Speed Parameters
Group 5 Motor Parameters
Group 6 Protection Parameters
Parameters
06-28 Electronic Thermal 30.0~600.0 sec
Group 7 Special Parameters
Speed Search 07-10 Base-block Speed Stop operation
07-29 High Torque Offset
Group 8 High-function PID Parameters
08-32 Tension PID P2
100.0 Feedback
Group 9 Communication Parameters
09-20 Block Transfer
Group 10 Speed Feedback Control Parameters
Explanation Settings
Group 11 Advanced Parameters
Version Differences
Version
Crane function
Low-voltage during constant speed
Version 2.02, the parameters are from Pr.08-00 to Pr.08-15
Version Group 0 System Parameters
New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter
02-35 Multi-function Output
Setting Reserved 02-43 Zero-speed Level ~65535 rpm Motor
05-03 Rated speed of Motor
Setting 08-00 Input Terminal for PID No function Feedback
PID
Switch Level for Smart ~100.0% according to Pr.08-26
Setting 10-04 ASR Auto Speed
00-00
Description of Parameter Settings
00-01
Factory setting
00-03
Start-up Display Selection
00-04
00-04Content of Multi-Function function Display Settings
MI9 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD
MO2 MO1 MRA
00-07
00-06
00-08
No password set or successful input in Pr
00-08 00-07
Factory setting 100%
00-09
Energy Saving Gain Unit
00-10
Settings Constant Torque 100% Variable Torque 125%
Optimal Acceleration/Deceleration Setting
00-12
Constant/Variable Torque Selection
00-14
00-15 00-16
00-17
230V/460V Series
00-18
Auto Voltage Regulation AVR Function
00-19
Auto Energy-saving Operation
Source of the Master Frequency Command Factory setting
Stop Method Factory setting
Settings Ramp to stop Coast to stop
00-20
00-23
Reverse Operation
01-00
01-01
01-35
01-02
01-04
01-37
01-38
01-05
Settings 00~600.00Hz
01-41
01-42
01-09
FcmdFmi n Pr.01
Pr.01 =Fl ow =Fc md
60Hz =Fl ow
Flow
01-10
Output Frequency Upper Limit Unit
01-11
Output Frequency Lower Limit Unit
01-12
01-13
01-14
01-15
01-23
01-22
01-24 01-25 01-26
01-27
01-28
01-29
01-30
Fout 01-34=0 01-34=1 01-34=2 Fmin 01-07 Frequency command
RUN/STOP, REV/FWD
02-00 Control Circuits of the External Terminal
FWD/STOP
REV/STOP
Multi-Function Input Command
02-30
Parameters
Settings Functions Descriptions
As long as the ON/OFF status is restored, the speed-tracing
JOG are included. Refer to Pr -00~04-29
Function could still be operated
Command form AVI Force to be AVI Operation speed
Command form ACI Force to be ACI Operation speed
OFF FOC+PG speed control mode
When it is ON, the drive will operate by 1st V/f
Enable multi-step
Enable position control
Execute position control
Motor Frequency 10-19 Feedbac k 10-00 10-01
RUN
When this function is enabled, the pulse of PG card will
Change from speed command to position command. It is
Serial position input
UP/DOWN Key Mode
02-07
02-09
02-10
MI9 MI8 MI7 MI6
MI4 MI3 MI2 MI1 REV
02-13
02-14
02-35
02-36
Settings Functions Descriptions
Indication Baseblock Active when the warning is detected
Settings Functions Descriptions
It will be OFF when brake delay time exceeds Pr.02-31
When the error between PID target value and PID feedback
For error treatment of tension PID feedback
Speed Attained
02-15
Reserved Example of crane function
Multi-output Direction Unit1
02-16
02-17
02-18
02-19
02-20
02-21
Brake Delay Time Unit0.001
Settings 000~65.000 Sec
Output Current Level Setting for External Terminals Unit1
02-31
02-34
02-33
02-43
03-01
03-00
03-02
03-04
03-03
03-05
03-09
03-10
03-11
03-12
03-14
03-15
03-16
03-17
~20mA=0~100%
~10V=0~100%
10~10V=0~100%
03-19
03-22
03-25
03-20
04-00
04-01
04-02
04-03
MI4 MI3 MI2 MI1
05-00
05-01
05-02
05-03
05-04
05-06
05-07
05-10
05-12
Connection is finished Connection control
05-13
Full-load Current of Motor Unit 1%
05-14
05-15
05-17
05-18
05-19
05-22
05-24
05-25
05-26
05-27
05-31
05-29
05-32
06-00
Low Voltage Level Unit
06-01
Over-Voltage Stall Prevention Unit
06-03
06-02
06-04
06-05
06-06
Over-torque Detection Selection OT1
06-07
06-10
06-11
06-12
06-13
06-14
06-28
06-15
Load
06-16
Parameters
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt
06-23
06-24
06-25
Revision August 2008, 03VE, SW 103
External fault input EF
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6
ACE
PTC Positive Temperature Coefficient Detection Selection
Connection
06-29
06-30
06-31
06-32
06-33
06-34
07-00
07-01
07-02
07-03
Momentary Power Loss Operation Selection
Maximum Allowable Power Loss Time Unit
07-06
07-07
07-08
Baseblock Time for Speed Search BB Unit
07-09
Current Limit for Speed Search Unit
Auto Restart After Fault Unit
07-10
07-11
07-12
Decel. Time Selection for Momentary Power Loss DEB function
07-13
07-14
DEB Return Time Unit
Status 2 unexpected power off, such as momentary power loss
07-15
07-16
07-17
07-18
07-20
07-21
07-22
07-23
07-26
07-25
07-27
07-28
07-29
07-30
07-31
07-36
Emergency Stop EF & Forced Stop Selection
08-01
08-02
08-03
08-04
08-05
08-06
Feedback Signal Detection Time Unit
08-08
To 3600.0 sec
08-09
08-10
08-11
08-13
08-14
08-15
08-16
Line speed, speed mode
Open-loop, torque mode
08-22
08-23
08-24
08-26
Auto-tuning Tension PID
08-28
08-29
Tension PID P1 Unit
08-30
08-31
08-32
08-33
DFM DCM
DCM AB2
08-38
08-39
Settings To 3000.0 m/min
08-40
Pulse Number for Each Meter Unit
08-41
08-43
08-44
08-46
08-47
08-50
08-51
08-52
08-54
08-58
08-57
08-62
08-64
08-67
08-68
08-69
08-71
08-75
08-77
08-78
08-83
08-84
08-85
08-86
09-00
Communication Address
09-01
09-02
Settings Modbus Ascii mode, protocol 7,N,1
Ascii mode
09-03
09-04
RTU mode
STX
Start
Data
END
6FH
F7H
0FH
A0H
Content
Address ‘0’ ‘1’ Function ‘3’ Starting data address ‘4’
Jog + Run
00B No function
Command F
Ascii mode RTU mode
A1H
C3H
Code
09-05
09-06
09-07
09-08
09-09
09-10
09-11
09-12
09-14
09-15
09-16
09-17
Group 10 PID Control
10-00
Encoder Pulse
Fwdrev
10-02
10-03
10-04
10-05
10-10
10-09
10-12
10-13
10-14
10-15
FWD REV
10-16
10-17
10-18
10-19
10-20
10-21
10-22
10-23
10-26
10-27
10-28
10-29
Control Diagram fo r the Torque + Encoder
Speed
System Control
11-00
YES
11-01
11-02
11-03
11-11
11-05
Gain Value of Flux Weakening Curve for Motor Unit
11-06
11-07
11-08
11-09
11-12
11-13
11-14
11-15
11-17
11-18 APR Gain
11-19
11-20
Revision August 2008, 03VE, SW 165
Page
Troubleshooting
Over Current OC
Ground fault
Ground Fault
Over Voltage OV
Suitable power
Low Voltage Lv
Reduce load or increase the power of AC motor drive
Over Heat oH1, oH2, oH3
Overload
OL1/ OL2
Display of KPV-CE01 is Abnormal
Phase Loss PHL
Yes
Motor cannot Run
Motor Speed cannot be Changed
Motor Stalls during Acceleration
Motor does not Run as Expected
Electromagnetic/Induction Noise
Environmental Condition
Affecting Other Machines
Fault Code Information
Common Problems and Solutions
Phase Loss
Ground fault Not for protection of the user
Provided for AC motor drive protection
Igbt overheating
Heatsink
Overheating
Motor overheating
Isum error
Phase error
OC hardware error
OV hardware error
Password is locked
Brake resistor fault
Connection switch
Error
Reset
When slip exceeds
It will be displayed
Decrease the load if overload
Daily Inspection
Maintenance and Inspections
Periodic Inspection
Keypad Maintenance Check Items Methods and Criterion
Voltage Maintenance Check Items Methods and Criterion
One
Daily
Check Items Methods and Criterion
Change of copper plate
Visual, aural inspection and smell Or peculiar smell
Change fan Overheat
This page intentionally left blank
Appendix a Specifications
± 5%
All Brake Resistors & Brake Units Used in AC Motor Drives
Applicable
Model Vfdb Model and No. Torque
BR1K2W6P8
Decrease accordingly. Suggested cycle time is one minute
Prevent damaging the brake resistor
VFD Series
Dimensions and Weights for Brake Resistors
Dimensions are in millimeter
Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075
Specifications for Brake Unit
Dimensions are in millimeterinch
Dimensions for Brake Unit
189.5 200.0
VFDB4132
No-fuse Circuit Breaker Chart
Phase
Fuse Specification Chart
Smaller fuses than those shown in the table are permitted
Model Line Fuse Input Output Bussmann P/N
VFD007V23A-2 JJN-10 VFD007V43A-2
AC Reactor AC Input Reactor Recommended Value
AC Output Reactor Recommended Value
Impedance
37.5 52.5 18.5 67.5 82.5 120 100 150 130 195
Fundamental Max Inductance mH Continuous Amps
37.5 52.5 18.5 67.5 120 100 150 130 195 160 240
Applications for AC Reactor
May damage the mains circuit
Silicon rectifier Powerreactor AC motor drive Reactor Motor
Zero Phase Reactor RF220X00A
Diagram a
Diagram B
Nominal Method
DC Choke Recommended Values
Input voltage DC Amps Inductance mh
Remote Controller RC-01
AFM ACM AVI
+10V
DCM MI5 FWD REV JOG VFD-VE
ABZ1
PG Card for Encoder EMV-PG01X
PG1 PG2
70m Basic Wiring Diagram wiring
300m
12V
Types of Pulse Generators Encoders
Voltage
Terminal Descriptions Symbols
EMV-PG01O
Types of Pulse Generators
PG OUT
Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram
Z1, Z1 Phase or 2-phase input. Maximum 300kP/sec A2, A2
70m
EMV-PG01O
Voltage
Power source of EMV-PG01L
Z1, Z1 Phase input. Maximum 300kP/sec
EMV-PG01L
Output Voltage +5V ±5% 200mA
Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram wiring
ABZ1 AB2
Complementary
AMD-EMI Filter Cross Reference
AC Drives Model Number FootPrint
10TDT1W4C
26TDT1W4C
Choose suitable motor cable and precautions
Saddle on both ends Saddle on one end
Insulation level of motor 1000V 1300V 1600V
For models 5hp/3.7kW and less
1000V 1300V 1600V 460VAC input voltage
230VAC input voltage
Appendix B Accessories
Dimensions are in millimeter and inch
Order P/N RF015B21AA / RF022B43AA
Order P/N RF022B21BA / RF037B43BA
302 315
Order P/N RF110B43CA
Order P/N 10TDT1W4C Order P/N 26TDT1W4C
Order P/N 50TDS4W4C Order P/N 100TDS84C
Order P/N 200TDDS84C Order P/N 150TDS84C
Order P/N 180TDS84C
Multi-function I/O Extension Card Functions
Power
Terminals Description
Terminals
SO1-MCM
SO2-MCM
MI7~MIB
Dimensions Wiring
This page intentionally left blank
Page
Capacity Formulas
Related Specification
Speed Time Overload Starting Torque Ratings
When one AC motor drive operates more than one motor
When one AC motor drive operates one motor
Starting capacity=
General Precaution
⋅ IM ≤ the rated current of AC motor drive a
Parameter Settings Note
Selection Note
How to Choose a Suitable Motor
Standard motor
Power Transmission Mechanism
Special motors
Pole-changing Dahlander motor
Motor torque
Motor
This page intentionally left blank