Chapter 8 Tutorial

Relay Life and Preventative Maintenance

Relay Life

As a relay is used, the contacts begin to wear and the resistance of the closed contacts increases. The initial contact resistance of a relay is typically 50 mΩ (plus lead resistance). When the contact resistance exceeds 20 to 50 times its initial value, the contact resistance becomes very erratic and the relay should probably be replaced. For most applications, a relay with contact resistance greater than 1Ω should be replaced. The graph below shows the typical contact resistance characteristics of the relays used on the HP 34970A switching modules.

Relay Contact Resistance

Typical Relay Lifetime

Full Load Typical Signals No Load

1Ω

0Ω

1k

10k

100k

1M

10M

100M

Relay Operations (Cycles)

Relay Load

For most applications, the load switched by the relay is the most important factor affecting relay life. As shown in the graph below, relay life is maximized by switching low power. As the power switched increases, relay life deteriorates.

Voltage Switched

300V

Maximum Switching Capacity

240V

 

180V

120V

60V

0.2A

0.4A

0.6A

0.8A

1A

 

 

Armature (HP 34901A, 34903A, 34904A, 34908A)

 

 

 

 

 

 

 

 

 

10 mA

20 mA

30 mA

40 mA

50 mA

 

Reed (HP 34902A)

 

 

 

 

 

 

 

 

 

Current Switched

400