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Honeywell UDC 3300 Manual
294 pages 1.21 Mb
2 Copyright, Notices, and Trademarks4/00 UDC 3300 Controller Product Manual iii 3 About This DocumentAbstract References ContactsWorld Wide Web The following lists Honeywells World Wide Web sites that will be of interest to our customers. Contact us by telephone at the numbers listed below.iv UDC 3300 Controller Product Manual 4/00 4 Symbol DefinitionsThe following table lists those symbols used in this document to denote certain conditions. 5 Table of Contents8 Figures9 Tables13 Section 1 Overview1.1 Introduction4/00 UDC 3300 Controller Product Manual 3 1.2 Operator Interface 15 SP 3300Displays and indicators Figure 1-1 shows the operator interface and defines the displays and R% indicators. The function of the keys is shown in Table 1-1.Figure 1-1 Operator Interface Displays and Indicators ALM RSP OUT 1 2 3 1 2 1 2 F C MAN DI 3300Function of keys Table 1-1 shows each key on the operator interface and defines its 16 function.Table 1-1 Function of Keys 17 19 Section 2 Installation2.1 OverviewIntroduction Installation of the UDC 3300 Controller consists of mounting and wiring Whats in this section? This section contains the following information: 24 2.2 Model Number InterpretationModel number The model number interpretationis shown in Figure 2-1. Write the model 0DC3 3 0 Figure 2-1 Model Number Interpretation 2.3 Mounting 25 L27 2.4 Wiring30 2.5 Wiring Diagrams20 UDC 3300 Controller Product Manual 4/00 R+ + + 32 INPUT #1 + + Thermocouple RTD Carbon, mV or Volts except 0-10 Volts 0-10 Volts 4-20 milliamps Thermocouple RTD mV or Volts except 0-10 Volts 0-10 Volts 4-20 milliamps INPUT #2 Refer to Table 2-4 for Input 2 Jumper selections. 4/00 UDC 3300 Controller Product Manual 21 Two HLAI replace second LLAI connections 33 +250 24161 250 Figure 2-7 shows the wiring connections for replacing the second LLAI with two HLAI.Figure 2-7 Two HLAI Replace 2nd LLAI Connections +1-5V Connections 4-20 mA Connections 22 23 24 + 22 23 24 High Level Analog Input Connections See BelowInput 3 Source Input 2 Source Transmitter 3 Transmitter 2 Power Supply ATTENTION: Remove Input 2 jumper when replacing second LLAI with two HLAI. Refer to Table 2-3. ATTENTION: Remove Input 2 jumper when replacing second LLAI with two HLAI. Refer to Table 2-4. Input 2 jumper Table 2-4 shows the location of the second input jumper and the input types available for each jumper position.Table 2-4 Input 2 Jumper SelectionsJumper Location 22 UDC 3300 Controller Product Manual 4/00 Time proportional output There are three types of Time Proportional outputs available on the Figure 2-8 Electromechanical Relay OutputModel DC330X-EE-XXX 34 Time Proportional SimplexTime Proportional Duplex 4/00 UDC 3300 Controller Product Manual 23 35 with Solid State Relay Output (Model DC330X-AA-XX).Figure 2-9 Solid State Relay OutputModel DC330X-AA-XX Time Proportional Duplex Time Proportional Simplex 36 State Relay Output (Model DC330X-SS-XX).with Open Collector Output (DC330X-TT-XXX) 37 Time Proportional SimplexTime Proportional Duplex 38 +Controller with Two Current Outputs and Two Relay Outputs 39 +44 + 45 + 34 UDC 3300 Controller Product Manual 4/00 46 2.6 Control and Alarm Relay Contact InformationControl relays Table 2-7 lists the Control Relay contact information. Table 2-7 Control Relay Contact Information Alarm rela ys Table 2-8 lists the Alarm Relay contact information. Table 2-8 Alarm Relay Contact Information 47 Section 3 Configuration91 Section 4 Configuration Prompt Definitions4.1 Overview 92 4.2 Loop 1 Tuning Parameters Set Up Group96 4.3 Loop 2 Tuning Parameters Set Up GroupIntroduction Tuning 2 (Loop 2) consists of establishing the appropriate values for the Tuning 2 group prompts Table 4-2 lists all the function prompts in the Tuning 2 Set Up group and Table 4-2 Loop 2 Tuning Group Prompt 97 4.4 Setpoint Ramp/Rate/Programming Set Up Group100 4.5 Accutune Set Up Group104 4.6 Algorithm Data Set Up Group121 4.7 Output Algorithm Parameters Set Up GroupOutput Status, and the Current Duplex functionality. group and their definitions.Table 4-6 Output Algorithm Group Definitions 124 4.8 Input 1 Parameters Set Up GroupIntroduction These are the parameters required for Input 1: actuation, transmitter bias, filter, burnout, and emissivity.Input 1 group prompts Table 4-7 lists all the function prompts in the Input 1 Set Up group and Table 4-7 Input 1 Group Definitions 128 4.9 Input 2 Parameters Set Up GroupIntroduction These are the parameters required for Input 2: actuation, transmitter bias, filter, burnout, and emissivity. Input 2 group prompts Table 4-8 lists all the function prompts in the Input 2 Set Up group and Table 4-8 Input 2 Group Definitions4/00 UDC 3300 Process Controller Product Manual 117 129 4.10 Input 3 Parameters Set Up GroupIntroduction These are the parameters required for Input 3: actuation, transmitter bias, and filter. Input 3 group prompts Table 4-9 lists all the function prompts in the Input 3 Set Up group and Table 4-9 Input 3 Group Definitions 130 4.11 Loop 1 Control Parameters Set Up GroupTable 4-10 Control Group Definitions 136 4.12 Loop 2 Control Parameters Set Up GroupIntroduction The functions listed in this group deal with how Loop 2 of a Two-Loop Control 2 group prompts Table 4-11 lists all the function prompts in the Control 2 Set Up group and Table 4-11 Control 2 Group Definitions 141 4.13 Options Set Up GroupIntroduction Configure the remote mode switch (Digital Inputs) to a specific contact closure response, or configure the Auxiliary Output to be a specific selection with desired scaling.Option group prompts Table 4-12 lists all the function prompts in the Options Set Up group and their functions.Table 4-12 Options Group Definitions 147 4.14 Communications Set Up Group151 4.15 Alarms Set Up Group155 4.16 Display Parameters Set Up GroupIntroduction This group includes selections for Decimal place, Units of temperature, and Power frequency.Display group prompts Table 4-15 lists all the function prompts in the Display Set Up group and Table 4-15 Display Group Definitions 156 4.17 Calibration Data6 Input Calibration in this manual for complete information. 4.18 Maintenance GroupTable 4-16 Maintenance Group Definitions 158 4.19 Status Test DataIntroduction The prompts used here are for determining the reason for a controller failure. Refer to the Section 8 Troubleshooting in this manual for complete information. 159 Section 5 Operation 163 SP 3300Operator interface The indicators and displays on the operator interface let you see what is R 202 }205 5.20 Fuzzy Overshoot Suppression206 5.21 Accutune4/00 UDC 3300 Controller Product Manual 201 Error prompt Table 5-39 lists the Accutune error prompts and their definitions. *Does not apply to PV Adapt. 213 Table 5-39 Accutune* Error Prompt DefinitionsUpper Display Prompt Prompt Definition Action to Take 214 5.22 Carbon Potential216 5.23 HealthWatch217 Section 6 Setpoint Ramp/Soak Programming Option231 Section 7 Input Calibration237 + + 238 Input #1, #2, or #3. See Figure 7-5.239 Input #1 or #2. See Figure 7-6.240 Input #1, #2, or #3. See Figure 7-7.4/00 UDC 3300 Process Controller Product Manual 229 241 7.5 Input #1, #2, or #3 Calibration ProcedureSET UP Introduction Apply power and allow the controller to warm up for 15 minutes before CAUTION For linear inputs, avoid step changes in inputs. Vary smoothly from initial value to final 100 % value.FUNCTION 230 UDC 3300 Process Controller Product Manual 4/00 CAUTION 242 The cold junction temperature at the rear terminalsATTENTION 4/00 UDC 3300 Process Controller Product Manual 231 243 7.6 Restoring Factory CalibrationHow to restore it The factory calibration constants for all the input actuation types that can Step Operation Press Action/Result n = 1, 2, or 3 245 Section 8 Output Calibration255 Section 9 Troubleshooting / Service9.1 OverviewIntroduction Instrument performance can be adversely affected by installation and Whats in this section? The following topics are covered in this section.4/00 UDC 3300 Controller Product Manual 245 257 9.2 Troubleshooting AidsOverall error messages An error message can occur Table 9-1 Error Message PromptsError Message (lower display) Reason for Failure Test Group Refer to Table 259 9.3 Power-up Tests248 UDC 3300 Controller Product Manual 4/00 260 9.4 Status TestsIntroduction When required, the results of these tests can be checked to determine the reason the controller has gone to Failsafe.How to check the status tests The procedure in Table 9-4 tells you how to display the results of the status tests. Table 9-5 lists the tests, the reason for the failure, and how to correct the problem.Table 9-4 Procedure for Displaying the Status Tests Results a failure4/00 UDC 3300 Controller Product Manual 249 Status Tests Table 9-5 lists the Status tests, the reason for their failure, and how to 261 correct the failure.Table 9-5 Status TestsTest (Lower Display) Definition Upper Display Reason for Failure How to Correct the Failure 250 UDC 3300 Controller Product Manual 4/00 262 9.5 Background TestsIntroduction The UDC 3300 performs on-going background tests to verify data and Background tests In the case of more than one simultaneous malfunction, only the one with Table 9-6 Background Tests 264 9.6 Controller Failure SymptomsCause Trouble- Output Probable Display Indicators Controller Introduction In addition to the error message prompts, there are failure symptoms that can be identified by noting how the controller displays and indicators are reacting.Symptoms Compare your symptoms with those shown in Table 9-7 and refer to the troubleshooting procedure indicated to correct the problem.Table 9-7 Controller Failure SymptomsUpper Display Lower shooting Procedure Other symptoms If a set of symptoms or prompts other than the one you started with 265 9.7 Troubleshooting Procedures254 UDC 3300 Controller Product Manual 4/00 Procedure #2 Table 9-9 explains how to troubleshoot Current Proportional Output 266 failure symptoms.Table 9-9 Troubleshooting Current Proportional Output Failure4/00 UDC 3300 Controller Product Manual 255 Procedure #3 Table 9-10 explains how to troubleshoot Position Proportional Output 267 failure symptoms.Table 9-10 Troubleshooting Position Proportional Output Failure256 UDC 3300 Controller Product Manual 4/00 Procedure #4 Table 9-11 explains how to troubleshoot Time Proportional Output 268 failure.Table 9-11 Troubleshooting Time Proportional Output Failure4/00 UDC 3300 Controller Product Manual 257 Procedure #5 Table 9-12 explains how to troubleshoot Current/Time or Time/Current 269 Proportional Output failure.Table 9-12 Troubleshooting Time/Current or Current/Time Proportional Output Failure 4/00 UDC 3300 Controller Product Manual 259 271 ATTENTION 273 9.8 Parts Replacement Procedures274 9-16.275 Refer to Figure 9-2 and follow the procedure listed in Table 9-17.266 UDC 3300 Controller Product Manual 4/00 2nd input board Follow the procedure listed in Table 9-19 to replace the Second Input 278 boardP/N 30756715-501.Table 9-19 Second Input Board Replacement Procedure Power input board Follow the procedure listed in Table 9-20 to replace the Power Input boardP/N 51309404-502 (90 to 264 Vac) or 51309404-501 (24 Vac/dc).Table 9-20 Power Input Board Replacement Procedure4/00 UDC 3300 Controller Product Manual 267 Digital input board Follow the procedure listed in Table 9-21 to replace the Digital Input 279 boardP/N 30756696-501.Table 9-21 Digital Input Board Replacement Procedure 283 Section 10 Parts List10.1 Exploded View272 UDC 3300 Controller Product Manual 4/00 Parts identification Table 10-1 lists the part numbers for the key numbers shown in the 284 exploded view.Table 10-1 Parts IdentificationParts not shown Table 10-2 lists the part numbers of the parts not show in the exploded view.Table 10-2 Parts Not Shown 285 Section 11 Appendix A Manual Tuning11.1 Overview274 UDC 3300 Controller Product Manual 4/00 286 11.2 Time, Position, or Current Proportional Simplex ControlProcedure The procedure listed in Table 11-1 gives you the steps for manually tuning a controller with Time, Position, or Current proportional simplex control.Table 11-1 Manual Tuning Procedure for Simplex Control 288 11.3 Time Proportional Duplex or Current Proportional Duplex Control11.4 Two Sets of Tuning Parameters for Single Output Operation4/00 UDC 3300 Controller Product Manual 277 289 %A B C D E F278 UDC 3300 Controller Product Manual 4/00 290 GH I, J K L M, N O P, Q R4/00 UDC 3300 Controller Product Manual 279 291 ST, U, V W, X, Y, Z
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