51-52-25-55D
UDC Universal Digital Controller Product Manual
Revision D April
Honeywell West Spring Street Freeport, Illinois
References
Abstract
Contacts
World Wide Web
Symbol Definition
Symbol Definitions
Table of Contents
147
Configuration Prompt Definitions
205
Operation
233
219
243
271
DC330X-EE-XXX-X2, DC330X-AA-XXX-X2
Figures
Tables
154
246
Xii UDC 3300 Controller Product Manual
Configurable parameters
Pharmaceuticals, and testing and environmental work
Introduction
Offered in a 1/4 DIN size controller
UDC 3300 Controller Product Manual
Operator Interface
Operator Interface Displays and Indicators
Loop 1/2
Function of keys
SPn
Key
ToBEGIN
OTI
UDC 3300 Controller Product Manual
Topic See
Overview
Introduction What’s in this section?
Stray Rejection Common Mode
Specifications
Normal Mode
Design
Electromechanical Relays One or Two
Current Output Isolated
Solid State Relays One or Two
Open Collector Outputs One or Two
Dmcs
Power Consumption Power Inrush Current Weight
RS422/485 Ascii RS422/485 Modbus
RTU
Voltage Vdc Voltage Vac 90 to 240 Vac 24 Vac Frequency Hz
Environmental and Operating Conditions
Mechanical Shock
Model number
Model Number Interpretation
Mounting
Physical considerations Overall dimensions
Dimensions
Mounting procedure
Refer to -3 and follow the procedure in -2 to mount
Step Procedure for Mounting the Controller Action
Controller
Control/alarm circuit wiring
Wiring
Electrical Noise Precautions
Electrical considerations
Permissible wire bundling
Shows which wire functions should be bundled together
Permissible Wiring Bundling Bundle No Wire Functions
Identify your wiring requirements
Wiring the controller
Using the information contained in the model number, select
Wiring Requirements
Controller accordingly
Wiring Diagrams
Due to the voltage drop caused by the in-rush current
Line voltage wiring
Controller 4 mm2
Thermocouple MV or Volts
Input #1/Input #2 connections
Except 0-10 Volts
Volts Milliamps
High Level Analog Input Connections See Below
Two Hlai replace second Llai connections
5V Connections MA Connections
22 + 23 +
Alarm Relay #1 Load
L2/N Power
Time proportional output
Electromechanical Relay Output-Model DC330X-EE-XXX
Relay Load Power
Alarm Relay #2 Load
Alarm Relay #1 Load AC Load
AC Load
10 10-amp Solid State Relay Output-Model DC330X-SS-XX
Time Proportional Simplex
Current output/ universal output connections
Output or Alarm Load
Controller Load L2/N
Ohms
Relay #1
16 +
Output Type Current
Calibration
Position proportional output connections
Mechanically linked To motor
Connect shield to ground At one end only
Auxiliary Load
Auxiliary output connections
1000 Ω
Digital inputs connections
Master L2/N
Full duplex wiring
TX-/RX
Do not mix half
Resistor
Master
120 Ohm
Configure
+16 26 + 250 ohm Resistor
Zero VAL = Span VAL =
Diode here to reduce
Voltage at transmitter
Lists the Control Relay contact information
Control and Alarm Relay Contact Information
Lists the Alarm Relay contact information
Introduction
Continuous background tests that are being performed
Topic
Prompts
TOT Rate * x = 0 to
Configuration Prompts
Diagram prompt hierarchy
Input
Parameter explanations or definitions
How To Get Started
Configuration record sheet
Configuration Tips
Configuration Tips
Introduction Procedure
Configuration Procedure
Configuration Procedure Step Operation
Press
Step Operation
SET UP Lower Display
Factory Setting
Loop 1 Tuning Parameters Set Up Group
Function prompts
Function Prompt
Function Name
Selections or Range of Setting
Disabl Enable
Function Selections or Name Range of Setting
Loop 2 Tuning Parameters Set Up Group Cascade or Two Loops
Tuning Loop 2 Group Function
Lists all the function prompts in the SP Ramp Set Up group
SP Ramp, SP Rate, or SP Programming Set Up Group
Setpoint rate
Function prompts Function Prompt
SEG1RATE SEG2 SP SEG2TIME
Recycles Soak DEV Prog END State Keyreset Hotstart
SEG3RATE SEG4 SP SEG4TIME
SEG5RATE SEG6 SP SEG6TIME
Accutune Set Up Group
Factory Refer Setting
Lists the function prompts in the Accutune Set Up group
Accutune Group Function Prompts
Function Selections or
Algorithm Group Function Prompts
Algorithm Data Set Up Group
Introduction Function prompts
None
INP ALG1
Math K Calc HI Calc LO ALG1 INA ALG1 INB ALG1 INC
PCO SEL PCT CO ATM Pres ALG1BIAS INP ALG2
ALG2 INA
Factory Setting Refer
ALG2 INB
ALG2 INC
Totalize Xxxxxxx TOT Scal TOT SEC Rset ? TOT Rate
Output Algorithm Group Function Prompts
Output Algorithm Parameters Set Up Group
OUT ALG
OUT2 ALG Rlystate
Input 1 Group Function Prompts Selections or
Input 1 Parameters Set Up Group
IN1 Type XMITTER1
Analytic IN1 HI IN1 LO Ratio
Filter
Bias IN1
BURNOUT1
None Down Nofs
Input 2 Parameters Set Up Group
Input 3 Group Function Selections or Range of Setting
Input 3 Parameters Set Up Group
12 Control Group Function Prompts Selections or
Loop 1 Control Parameters Set Up Group
Process
PCT/M UP PCT/M DN
OUT Rate
Dropoff Deadband OUT Hyst Failmode Failsafe Swfail
MAN OUT Auto OUT
INP
Loop 2 Control Parameters Set Up Group
13 Control 2 Group Function Prompts
Dropoff Deadband Failmode Failsafe
OUT Rate PCT/M UP PCT/M DN
OUTHiLIM OUTLoLIM HiLIM I LoLIM
Prompts will not appear
Options Set Up Group
Options Group Function Prompts
AUX OUT CUR OUT2
+DISAT
DIG1 COM DIG2 COM
+RUN
None Disabl
15 Communications Group Function Prompts
Communications Set Up Group
Shedenab Shedtime Parity Baud
Duplex
Last To LSP Percnt Disabl
Fsafe To MAN To LSP To CSP Percnt ENG
A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VAL
Alarms Set Up Group
A1S1 H L
A1S1TYPE A1S2TYPE A2S1TYPE A2S2TYPE
A1S1 EV
A1S2 H L
A2S1 EV
A2S1 H L
A2S2 H L
A2S2 EV AL Hyst ALM OUT1 Block
Display Group Function Prompts
Display Parameters Set Up Group
Decimal
DECIMAL2
Calibration data
Calibration Group
Others, to keep track of maintenance needs
Maintenance Set Up Group
Maintenance Group Function Prompts
Elapsed Time Timer
Status Group
Counter Number of Counts Password Reset Type
Status test data
Disabl None
Keep a record
Configuration Record Sheet
Function Value or Prompt Selection
Value or Selection Factory Setting
Group Prompt
Expanded Model DC330E-XX-XXX
Value or Selection
Control CONTROL2 Options
UDC 3300 Process Controller Product Manual
Configuration Prompt Definitions
Tuning Group Prompt Definitions Lower Display
Introduction Set this group last Tuning group prompts
Upper Display Range of Setting Or Selection
Parameter Definition
Rset MIN Rset RPM MAN Rset PROPBD2 Gain
Lower Display Prompt
Security Lockout Auto MAN SP SEL RUN Hold
None Calib + Conf + View MAX Disabl Enable
Configure Until ALL Configuration is Complete
Gain PV band over which each Value Gain applies
Loop 2 Tuning Group Prompt Lower Display
Loop 2 Tuning Parameters Set Up Group
Introduction Tuning 2 group prompts
Setpoint Ramp/Rate Group Definitions Lower Display Prompt
Setpoint Ramp/Rate/Programming Set Up Group
Introduction SP Ramp/Rate/ Programming group prompts
EU/HR UP EU/HR DN EU/HRUP2
Final SP SP Rate
EU/HRDN2 SP Prog
Or Selection
Accutune Group Definitions Lower Display Prompt
Introduction Accutune group prompts
Setpoint Tuning Plus PV Adaptive TUNE- Same
Demand Tuning Plus PV Adaptive TUNE- Same
Disabl Tune TUN+PV SP+PV
Accutune for Loop
Criteria CRITERA2
KPG SP CHAN2
Runing None Outlim Idfail Abort LOW PV
AT Error AT ERR
Read Only
Algorithm Group Definitions Lower Display Prompt
Introduction Algorithm group prompts
PID a PID B
3PSTEP Loop 2LOOPS Cascad
ALG
Pidloops
PID a PID B PD+MR Disabl HI SEL LO SEL
None AVG
Timer Period Start Disp
KEY ALARM2 TI REM Time
Summer with Ratio and BIAS- The following
Relhum
Input High Select with Ratio and BIAS- This
Multiplier with Square ROOT- The following
Math K Calc HI Calc LO
Carb B Carb C Carb D FCC DEW PT Oxygen
For Example
Disabled
INP LP1OUT LP2OUT AL1 AL2 None Disabl Online
FWR2
Lower Display Upper Display Prompt Range of Setting
FFWDM2
Mult
PCT H2 ALG2BIAS
Where
Flow Sfcm
Summary of Flow Values At Values Conditions
X0 Input Value X Axis
8SEG CH1
X1 Input Value X Axis
X2 Input Value X Axis
X0 VALU2
Segment Characterizer #2- a second eight
Example of Eight Segment Characterizer
Read only
Totalize Xxxxxxx TOT Scal TOT SEC Rset ?
Unlock Lock YES
Second Minute Hour DAY ML/DAY
Time Currnt Positn Time D
Introduction Output algorithm group prompts
Output Algorithm Group Definitions Lower Display Prompt
Other prompts affected 4-20 RNG
CUR D CUR TI TI CUR
OUT2 ALG Rlystate RLY Type
Bias, filter, burnout, and emissivity
Upper Display Parameter Range of Setting Definition
Input 1 group prompts Lower Display Prompt
Input 1 Group Definitions
ORP
Xmitter Analytic
Conductivity
Resistivity
IN1 LO Ratio Bias IN1 Filter Burnout
EMISSIV1
Introduction Input 2 group prompts Lower Display Prompt
Slidewire
Input 2 Group Definitions
IN2 Type
Input 3 Group Definitions
Introduction Input 3 group prompts Lower Display Prompt
IN3 Type
XMITTER2 IN3 HI IN3 LO Ratio Bias IN3 Filter
PV Source PID Sets
Introduction Control group prompts Lower Display Prompt
Input
Input Algorithm
2PV SW 2SP SW Gain S
PID Sets SW Value LSP’S
Three
Setpoint Select
Manual LSP RSP
RSP SRC Autobias SP Track
SP HiLIM
For Three Position Step Control Only
Control Output DIRECTION- Select direct or reverse acting
OUT Rate PCT/M UP
OUTLoLIM Hi LIM Lo LIM
Failsafe Mode
Dropoff
OUT Hyst Failmode Failsafe Swfail
RPM MIN
PBorGAIN
PB PCT Gain
11 Control 2 Group Definitions Lower Display Prompt
Introduction Control 2 group prompts
PV 2 SRC
Input Input Algorithm Force MA PID Sets
Only TWO Three
RSP SRC Autobias Sptrack
Hi LIM Lo LIM
Revrse Disabl Enable
OUT HiLIM OUT LoLIM
128 UDC 3300 Process Controller Product Manual
Option group prompts Lower Display Prompt
Selection with desired scaling
Options Group Definitions
No Auxiliary Output
DEV Output LSP AL1 AL2 PV2 OUTPT2 SP L2
AUX OUT
No Digital Input Selections
CB OUT2
None To MAN To LSP To 2SP To 3SP To DIR
Stop MAN FS
PV 2IN PV 3IN Rerun To RUN
To RSP RST FB
TRACK1 TRACK2
DIG DIG2 COM
DIG DIG 1 COM
Any Digital Input Selection Plus RUN Setpoint
Digital Input 2 Selections
13 Communications Group Definitions Lower Display Prompt
Introduction Communications group prompts
ComSTATE Com Addr ComADDR2
Shed Enab
Even Parity
Shedtime Parity Baud Duplex
Wsfloat
Shed SP
Last Toauto Fsafe
To LSP To CSP
Percnt ENG
138 UDC 3300 Process Controller Product Manual
A1S1 VAL A1S2 VAL A2S1 VAL
Introduction Alarms group prompts
14 Alarms Group Definitions Lower Display Prompt
Alarm on Manual Mode Loop 1 Note
No Alarm Input
A1S1TYPE
Event on SP Programming Event OFF SP Programming
A1S2TYPE A2S1TYPE A2S2TYPE
High Alarm LOW Alarm
High LOW Begin END
Beginning of Segment END of Segment
AL Hyst ALM OUT1 Block
How to configure alarm to turn on and off with HealthWatch
Decimal DECIMAL2 Temp Unit PWR Freq Ratio
Introduction Display group prompts Lower Display Prompt
Display Group Definitions
Maintenance Group Definitions
Maintenance Group
Calibration Data
Input Calibration in this manual for complete information
Gsoak Sootng DIGIN1 DIGIN2 MAN2
TIME1
COUNTS1 COUNTER2 COUNTS2 COUNTER3 COUNTS3 Password RES Type
Failure. Refer to the Troubleshooting in this manual for
Status Test Data
Complete information
Operation
How to Power Up the Controller
Key Pressed Lower Display
Keys Procedure for Testing the Displays and Keys Press
Step Procedure for Entering a Security Code Press Action
Introduction Security code numbers Procedure
Entering a Security Code
Until you see
Decimal point position
Monitoring Your Controller
Operator interface
Annunciators
Automatic Mode MAN-Manual Mode
Degrees Fahrenheit Degrees Celsius
BIA Tune OFF Tune RUN
Viewing the operating parameters
Lower Display Key Parameter
Error Messages Description
Diagnostic error messages
Start-up procedure is given in Table
Start-up Procedure
Enter the local
Setpoint
Operating Mode Definitions
Available modes Mode definitions
Operating Modes
Remote Setpoint Manual Cascade Automatic Cascade
Changing Operating Modes Mode Change
What happens when you change modes
SP 2SP 3SP RSP CSP
Selecting manual or automatic mode
Position proportional backup mode
Introduction Selecting the local setpoint source
Setpoints
Hold
Changing local setpoint 1, 2, or
Setpoint selection indication
Enabling or disabling the remote setpoint
Setpoint Ramp Rate
Configuration Operation
14 Procedure for Configuring a Setpoint Ramp Step Operation
Configuring the setpoint ramp Procedure
Single Setpoint Ramp
SP Ramp
UDC 3300 Controller Product Manual 165
15 Procedure for Running a Setpoint Ramp Step Operation
Running the setpoint ramp Procedure
UDC 3300 Controller Product Manual 167
Introduction Select two sets or gain scheduling
Using Two Sets of Tuning Constants
Set tuning constant values for each set
Set switchover value
Rate Rset
RSET2
= 1 or
Introduction Procedure for displaying the alarm setpoints
Alarm Setpoints
Introduction Selections
Two Loops of Control Overview
21 Control Loop Selections Input Input Algorithm
Loop
Functional overview
Loop 1 and Loop 2 of a dual loop controller
Override rules
Internal cascade
Is a block diagram of the Hi/Lo Override Selector
Model DC330E-KE-5XX
Two-loop restrictions
24 Procedure for Selecting 2-loop Algorithm Step Operation
Configuring Two Loops of Control
25 Procedure for Selecting Output Algorithm Step Operation
Select the output algorithm for each loop
Select control parameters for each loop
Procedure in -26 shows you how select the 2 loop algorithm
27 Procedure for Selecting Tuning Parameters Step Operation
Procedure in -27 shows you how select the Tuning Parameters
Select tuning parameters for each group
Monitoring Two Loops of Control
Indicator
28 Digital Display Indication-Two Loops
Loop Indication
Operating modes and setpoint source Keyboard operation
Operating Two Loops of Control
Loop operation
Three Position Step Control Algorithm
Power-up output
Three Position Step Control algorithm Loop 1 only allows
Accutune Tune will operate with this algorithm
Introduction Input algorithm selections
Input Math Algorithms
Segment characterization Totalizer function
Xn Value Yn Value
Alarm on totalizer value Totalizer reset via digital input
30 Digital Input Option Action on Contact Closure
Digital Input Option Remote Switching
Introduction Action on closure
To RUN
Timer AM STA
Stop MAN FS
TRACK1 TRACK2
Will occur when the digital input is active
Means that the parameter is configured and the action
Display Indication
Action on contact closure
Digital Inputs 1 and 2 Combination Action Example
State DI #1 Open DI #1 Closed
Auto/Manual Station
Introduction Function
Description Configuration
Refer to -33 and set up the controller in the order shown
Up Group Function Prompts
Press To Enter Remarks
Up Group Function Prompts Press To Enter Remarks
Step Press
Value or Selection Algorithm
Options
Fuzzy Overshoot Suppression
Introduction How it works Configuration
Accutune
34 is a list of rules for Accutune
How Tune demand tuning works
Rules
34 Accutune Rules and Regulations Applicable Rule
Switch to Automatic mode by pressing the MANUAL/AUTO key
Starting Tune demand tuning
35 Procedure for Starting Tune Demand Tuning Step Action
Setpoint changes
Using Tune at start-up for duplex heat/cool
37 Procedure for Using SP Tuning at Start-up
Using SP tuning at start-up
Step Action
MANUAL/AUTO
SP tuning after start-up Aborting SP tuning
Using SP tuning at start-up for duplex heat/cool
Retuning
Values are entered and used until retuning occurs again
Error prompt accessing procedure
Key to return to manual mode. This will
39 Accutune* Error Prompt Definitions Action to Take
39 lists the Accutune error prompts and their definitions
Error prompt Upper Display Prompt
Carbon Potential
Introduction Features
UDC
Diagram
Carbon Potential Control
See .18 Maintenance for details on using the various
When the desired threshold is reached
HealthWatch maintenance alarms
HealthWatch
What’s in this section
What is programming? Review program data and configuration
Fill out the worksheet
Program Contents
UDC 3300 Controller Product Manual 207
Ramp unit
Ramp/Soak Profile example
Drawing a Ramp/Soak Profile
Segment Value Prompt
Program Record Sheet
Setpoint Program Data Entry Procedure Press Result
Make sure SP Ramp and SP Rate are disabled first
Alarms on the setpoint program Prompt hierarchy
Entering the Setpoint Program Data
Value or Selection use or
Prompt Hierarchy and Available Selections
SEG2 SP SEG2TIME SEG3RAMP SEG3RATE
Definition Value or Selection use or
SEG8 SP SEG8TIME SEG9RAMP SEG9RATE SG10 SP SG10TIME
SG11RAMP SG11RATE SG12 SP SG12TIME
Introduction Run/monitor functions
Run/Monitor the Program
Local Setpoint Value
Set the Local Setpoint
# RA
Viewing the number of cycles left in the program End Program
Power-up state
Result/Action
Procedures for Changing a Running Setpoint Program Function
218 UDC 3300 Controller Product Manual
Introduction What’s in this section
Input Calibration
Honeywell Radiamatic Type RH Type RI
Minimum and Maximum Range Values
RTD
IEC Alpha=0.00385 Ohms Ohms low Linear
Calibration steps
Disconnect the field wiring
Preliminary Information
Equipment Needed Type of Input
Equipment needed
Input
Input #1, #2, or #3 Set Up Wiring
Thermocouple inputs using an ice bath
Thermocouple inputs using a precision resistor
RTD inputs
Wiring Connections for RTD
Volts only Input
Radiamatic, millivolts, or volts except 0 to 10 volts inputs
To 10 volt inputs
Wiring Connections for 0 to 10 Volt Inputs
To 20 mA inputs
Input 3-Wire terminals as shown below
250Ω Resistor Assy
Copper Leads To 20 mA Source
Input #1, #2, or #3 Calibration Procedure
Input #1, #2, or #3 Calibration Procedure
Make sure you have Lockout set to NONE. See Section
From initial value to final 100 % value
If… Then…
Step Description
Restoring Factory Calibration
How to restore it Procedure
Restoring Factory Calibration Step Operation
Action/Result
Step Operation Press
Output Calibration
Equipment needed Calibrator connections
Current Proportional Output Calibration
Between 0 mA and 21 mA
NONE. See Configuration
Make sure Lockout in the Tuning Set Up group is set to
Rules for auto mode vs manual mode Displayed values
Lockout in Tuning Set Up group is set to NONE. See Section
Procedure for calibrating the Position Proportional output
Procedure
These prompts only appear when position OUT ALG is
Do MAN
Do Auto or
Do Auto
Desired span value
Lower Display SET UP
Any other values between 0 mA and 21 mA
Set Up Wiring Procedure for Auxiliary Output Step Action
Auxiliary Output Calibration
Value between 0
Auxiliary Output Calibration Procedure Press Action
242 UDC 3300 Controller Product Manual
Troubleshooting / Service
Hardware and software related problems
Installation related problems
Application related problems
Error Message Prompts
Troubleshooting Aids
Status
Number
What happens at power-up
Power-up Tests
Power-up Tests Upper Display
Test failures
RAM Test Conf Test CAL Test Fact CRC
Introduction How to check the status tests
Status Tests
RAM Test Conf CAL Test Fact CRC
Status Tests
Fail
Pass
Introduction Background tests
Background Tests
EE Fail
INP1FAIL INP2FAIL INP3FAIL
INP1 RNG INP2 RNG INP3 RNG PV Limit RV Limit
Lower Display Reason for Failure How to Correct the Problem
PV = INP1 + INP1 Bias
RV = INP2 X Ratio + Bias
Compare your symptoms with those shown in -7 and refer to
Controller Failure Symptoms
Troubleshooting procedure indicated to correct the problem
Reacting
Equipment needed Procedure #1
Troubleshooting Procedures
Troubleshooting Power Failure Symptoms Step What to do
How to do it
Procedure #2
Procedure #3
Procedure #4
Procedure #5
Procedure #6
13 explains how to troubleshoot Alarm Relay Output failure
Procedure #7
14 explains how to troubleshoot a Keyboard failure
Procedure #8
15 explains how to troubleshoot a Communications failure
Introduction Equipment needed
Parts Replacement Procedures
16 How to Remove the Chassis Step Action
How to remove the chassis
How to replace the display/keyboard assembly
Refer to -2 and follow the procedure listed in Table
18 Printed Wiring Board Removal from Chassis Step Action
How to remove the printed wiring boards from the chassis
On Digital Input and MCU/Output boards
Printed wiring board identification
MCU
Prom
Power input board
19 Second Input Board Replacement Procedure Step Action
20 Power Input Board Replacement Procedure Step Action
2nd input board
Digital input board
21 Digital Input Board Replacement Procedure Step Action
Aux.Out/ communications board
MCU/output board
23 MCU/Output Board Replacement Procedure Step Action
Current Output-P/N Relay Output-P/N
Cleaning
Maintenance
There is a list of parts not shown in Table
Exploded View
Parts not shown
Parts identification
Key Part Number
Description Quantity
Appendix a Manual Tuning
Time, Position, or Current Proportional Simplex Control
Manual Tuning Procedure for Simplex Control
To Reduce Overshoot
Manual Tuning Formulas Units
Tuning function prompts for HEAT/COOL are
Two Sets of Tuning Parameters for Single Output Operation
PB or Gain
Rsetmin or Rsetrpm RSET2MIN or RSETRPM2
Index
278 UDC 3300 Controller Product Manual
Y, Z
280 UDC 3300 Controller Product Manual
Page
Sensing and Control
