51-52-25-55D
UDC Universal Digital Controller Product Manual
Revision D April
Honeywell West Spring Street Freeport, Illinois
World Wide Web
Abstract
References
Contacts
Symbol Definition
Symbol Definitions
Table of Contents
Operation
Configuration Prompt Definitions
147
205
271
219
233
243
DC330X-EE-XXX-X2, DC330X-AA-XXX-X2
Figures
Tables
154
246
Xii UDC 3300 Controller Product Manual
Offered in a 1/4 DIN size controller
Pharmaceuticals, and testing and environmental work
Configurable parameters
Introduction
UDC 3300 Controller Product Manual
Operator Interface
Operator Interface Displays and Indicators
Loop 1/2
Function of keys
OTI
Key
SPn
ToBEGIN
UDC 3300 Controller Product Manual
Introduction What’s in this section?
Overview
Topic See
Design
Specifications
Stray Rejection Common Mode
Normal Mode
Open Collector Outputs One or Two
Current Output Isolated
Electromechanical Relays One or Two
Solid State Relays One or Two
RTU
Power Consumption Power Inrush Current Weight
Dmcs
RS422/485 Ascii RS422/485 Modbus
Mechanical Shock
Environmental and Operating Conditions
Voltage Vdc Voltage Vac 90 to 240 Vac 24 Vac Frequency Hz
Model number
Model Number Interpretation
Dimensions
Physical considerations Overall dimensions
Mounting
Controller
Refer to -3 and follow the procedure in -2 to mount
Mounting procedure
Step Procedure for Mounting the Controller Action
Electrical considerations
Wiring
Control/alarm circuit wiring
Electrical Noise Precautions
Identify your wiring requirements
Shows which wire functions should be bundled together
Permissible wire bundling
Permissible Wiring Bundling Bundle No Wire Functions
Controller accordingly
Using the information contained in the model number, select
Wiring the controller
Wiring Requirements
Wiring Diagrams
Controller 4 mm2
Line voltage wiring
Due to the voltage drop caused by the in-rush current
Volts Milliamps
Input #1/Input #2 connections
Thermocouple MV or Volts
Except 0-10 Volts
22 + 23 +
Two Hlai replace second Llai connections
High Level Analog Input Connections See Below
5V Connections MA Connections
Electromechanical Relay Output-Model DC330X-EE-XXX
L2/N Power
Alarm Relay #1 Load
Time proportional output
AC Load
Alarm Relay #2 Load
Relay Load Power
Alarm Relay #1 Load AC Load
10 10-amp Solid State Relay Output-Model DC330X-SS-XX
Time Proportional Simplex
Ohms
Output or Alarm Load
Current output/ universal output connections
Controller Load L2/N
Output Type Current
16 +
Relay #1
Connect shield to ground At one end only
Position proportional output connections
Calibration
Mechanically linked To motor
Digital inputs connections
Auxiliary output connections
Auxiliary Load
1000 Ω
Do not mix half
Full duplex wiring
Master L2/N
TX-/RX
120 Ohm
Master
Resistor
Configure
Voltage at transmitter
Zero VAL = Span VAL =
+16 26 + 250 ohm Resistor
Diode here to reduce
Lists the Alarm Relay contact information
Control and Alarm Relay Contact Information
Lists the Control Relay contact information
Prompts
Continuous background tests that are being performed
Introduction
Topic
Diagram prompt hierarchy
Configuration Prompts
TOT Rate * x = 0 to
Input
Configuration record sheet
How To Get Started
Parameter explanations or definitions
Configuration Tips
Configuration Tips
Press
Configuration Procedure
Introduction Procedure
Configuration Procedure Step Operation
Step Operation
SET UP Lower Display
Function Prompt
Loop 1 Tuning Parameters Set Up Group
Factory Setting
Function prompts
Disabl Enable
Selections or Range of Setting
Function Name
Tuning Loop 2 Group Function
Loop 2 Tuning Parameters Set Up Group Cascade or Two Loops
Function Selections or Name Range of Setting
Function prompts Function Prompt
SP Ramp, SP Rate, or SP Programming Set Up Group
Lists all the function prompts in the SP Ramp Set Up group
Setpoint rate
SEG5RATE SEG6 SP SEG6TIME
Recycles Soak DEV Prog END State Keyreset Hotstart
SEG1RATE SEG2 SP SEG2TIME
SEG3RATE SEG4 SP SEG4TIME
Accutune Set Up Group
Function Selections or
Lists the function prompts in the Accutune Set Up group
Factory Refer Setting
Accutune Group Function Prompts
Introduction Function prompts
Algorithm Data Set Up Group
Algorithm Group Function Prompts
PCO SEL PCT CO ATM Pres ALG1BIAS INP ALG2
INP ALG1
None
Math K Calc HI Calc LO ALG1 INA ALG1 INB ALG1 INC
ALG2 INC
Factory Setting Refer
ALG2 INA
ALG2 INB
Totalize Xxxxxxx TOT Scal TOT SEC Rset ? TOT Rate
OUT2 ALG Rlystate
Output Algorithm Parameters Set Up Group
Output Algorithm Group Function Prompts
OUT ALG
Analytic IN1 HI IN1 LO Ratio
Input 1 Parameters Set Up Group
Input 1 Group Function Prompts Selections or
IN1 Type XMITTER1
None Down Nofs
Bias IN1
Filter
BURNOUT1
Input 2 Parameters Set Up Group
Input 3 Group Function Selections or Range of Setting
Input 3 Parameters Set Up Group
Process
Loop 1 Control Parameters Set Up Group
12 Control Group Function Prompts Selections or
MAN OUT Auto OUT
OUT Rate
PCT/M UP PCT/M DN
Dropoff Deadband OUT Hyst Failmode Failsafe Swfail
13 Control 2 Group Function Prompts
Loop 2 Control Parameters Set Up Group
INP
OUTHiLIM OUTLoLIM HiLIM I LoLIM
OUT Rate PCT/M UP PCT/M DN
Dropoff Deadband Failmode Failsafe
AUX OUT CUR OUT2
Options Set Up Group
Prompts will not appear
Options Group Function Prompts
None Disabl
DIG1 COM DIG2 COM
+DISAT
+RUN
Duplex
Communications Set Up Group
15 Communications Group Function Prompts
Shedenab Shedtime Parity Baud
Last To LSP Percnt Disabl
Fsafe To MAN To LSP To CSP Percnt ENG
A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VAL
Alarms Set Up Group
A1S2 H L
A1S1TYPE A1S2TYPE A2S1TYPE A2S2TYPE
A1S1 H L
A1S1 EV
A2S2 EV AL Hyst ALM OUT1 Block
A2S1 H L
A2S1 EV
A2S2 H L
DECIMAL2
Display Parameters Set Up Group
Display Group Function Prompts
Decimal
Calibration data
Calibration Group
Elapsed Time Timer
Maintenance Set Up Group
Others, to keep track of maintenance needs
Maintenance Group Function Prompts
Disabl None
Counter Number of Counts Password Reset Type
Status Group
Status test data
Keep a record
Configuration Record Sheet
Group Prompt
Value or Selection Factory Setting
Function Value or Prompt Selection
Expanded Model DC330E-XX-XXX
Value or Selection
Control CONTROL2 Options
UDC 3300 Process Controller Product Manual
Configuration Prompt Definitions
Parameter Definition
Introduction Set this group last Tuning group prompts
Tuning Group Prompt Definitions Lower Display
Upper Display Range of Setting Or Selection
Rset MIN Rset RPM MAN Rset PROPBD2 Gain
Lower Display Prompt
Configure Until ALL Configuration is Complete
None Calib + Conf + View MAX Disabl Enable
Security Lockout Auto MAN SP SEL RUN Hold
Gain PV band over which each Value Gain applies
Introduction Tuning 2 group prompts
Loop 2 Tuning Parameters Set Up Group
Loop 2 Tuning Group Prompt Lower Display
Introduction SP Ramp/Rate/ Programming group prompts
Setpoint Ramp/Rate/Programming Set Up Group
Setpoint Ramp/Rate Group Definitions Lower Display Prompt
EU/HR UP EU/HR DN EU/HRUP2
Final SP SP Rate
EU/HRDN2 SP Prog
Or Selection
Accutune Group Definitions Lower Display Prompt
Introduction Accutune group prompts
Accutune for Loop
Demand Tuning Plus PV Adaptive TUNE- Same
Setpoint Tuning Plus PV Adaptive TUNE- Same
Disabl Tune TUN+PV SP+PV
Criteria CRITERA2
KPG SP CHAN2
Read Only
AT Error AT ERR
Runing None Outlim Idfail Abort LOW PV
Algorithm Group Definitions Lower Display Prompt
Introduction Algorithm group prompts
PID a PID B
Pidloops
ALG
3PSTEP Loop 2LOOPS Cascad
PID a PID B PD+MR Disabl HI SEL LO SEL
KEY ALARM2 TI REM Time
Timer Period Start Disp
None AVG
Multiplier with Square ROOT- The following
Relhum
Summer with Ratio and BIAS- The following
Input High Select with Ratio and BIAS- This
Math K Calc HI Calc LO
Carb B Carb C Carb D FCC DEW PT Oxygen
INP LP1OUT LP2OUT AL1 AL2 None Disabl Online
Disabled
For Example
Mult
Lower Display Upper Display Prompt Range of Setting
FWR2
FFWDM2
PCT H2 ALG2BIAS
Where
Flow Sfcm
Summary of Flow Values At Values Conditions
X2 Input Value X Axis
8SEG CH1
X0 Input Value X Axis
X1 Input Value X Axis
X0 VALU2
Segment Characterizer #2- a second eight
Example of Eight Segment Characterizer
Unlock Lock YES
Totalize Xxxxxxx TOT Scal TOT SEC Rset ?
Read only
Second Minute Hour DAY ML/DAY
Output Algorithm Group Definitions Lower Display Prompt
Introduction Output algorithm group prompts
Time Currnt Positn Time D
Other prompts affected 4-20 RNG
CUR D CUR TI TI CUR
OUT2 ALG Rlystate RLY Type
Input 1 Group Definitions
Upper Display Parameter Range of Setting Definition
Bias, filter, burnout, and emissivity
Input 1 group prompts Lower Display Prompt
Resistivity
Xmitter Analytic
ORP
Conductivity
IN1 LO Ratio Bias IN1 Filter Burnout
EMISSIV1
IN2 Type
Slidewire
Introduction Input 2 group prompts Lower Display Prompt
Input 2 Group Definitions
XMITTER2 IN3 HI IN3 LO Ratio Bias IN3 Filter
Introduction Input 3 group prompts Lower Display Prompt
Input 3 Group Definitions
IN3 Type
Input Algorithm
Introduction Control group prompts Lower Display Prompt
PV Source PID Sets
Input
Setpoint Select
PID Sets SW Value LSP’S
2PV SW 2SP SW Gain S
Three
Manual LSP RSP
RSP SRC Autobias SP Track
OUT Rate PCT/M UP
For Three Position Step Control Only
SP HiLIM
Control Output DIRECTION- Select direct or reverse acting
OUT Hyst Failmode Failsafe Swfail
Failsafe Mode
OUTLoLIM Hi LIM Lo LIM
Dropoff
PB PCT Gain
PBorGAIN
RPM MIN
Input Input Algorithm Force MA PID Sets
Introduction Control 2 group prompts
11 Control 2 Group Definitions Lower Display Prompt
PV 2 SRC
Only TWO Three
RSP SRC Autobias Sptrack
OUT HiLIM OUT LoLIM
Revrse Disabl Enable
Hi LIM Lo LIM
128 UDC 3300 Process Controller Product Manual
No Auxiliary Output
Selection with desired scaling
Option group prompts Lower Display Prompt
Options Group Definitions
DEV Output LSP AL1 AL2 PV2 OUTPT2 SP L2
AUX OUT
None To MAN To LSP To 2SP To 3SP To DIR
CB OUT2
No Digital Input Selections
Stop MAN FS
PV 2IN PV 3IN Rerun To RUN
To RSP RST FB
TRACK1 TRACK2
Digital Input 2 Selections
DIG DIG 1 COM
DIG DIG2 COM
Any Digital Input Selection Plus RUN Setpoint
Shed Enab
Introduction Communications group prompts
13 Communications Group Definitions Lower Display Prompt
ComSTATE Com Addr ComADDR2
Wsfloat
Shedtime Parity Baud Duplex
Even Parity
Percnt ENG
Last Toauto Fsafe
Shed SP
To LSP To CSP
138 UDC 3300 Process Controller Product Manual
14 Alarms Group Definitions Lower Display Prompt
Introduction Alarms group prompts
A1S1 VAL A1S2 VAL A2S1 VAL
Event on SP Programming Event OFF SP Programming
No Alarm Input
Alarm on Manual Mode Loop 1 Note
A1S1TYPE
Beginning of Segment END of Segment
High Alarm LOW Alarm
A1S2TYPE A2S1TYPE A2S2TYPE
High LOW Begin END
AL Hyst ALM OUT1 Block
How to configure alarm to turn on and off with HealthWatch
Display Group Definitions
Introduction Display group prompts Lower Display Prompt
Decimal DECIMAL2 Temp Unit PWR Freq Ratio
Input Calibration in this manual for complete information
Maintenance Group
Maintenance Group Definitions
Calibration Data
Gsoak Sootng DIGIN1 DIGIN2 MAN2
TIME1
Complete information
Failure. Refer to the Troubleshooting in this manual for
COUNTS1 COUNTER2 COUNTS2 COUNTER3 COUNTS3 Password RES Type
Status Test Data
Operation
How to Power Up the Controller
Key Pressed Lower Display
Keys Procedure for Testing the Displays and Keys Press
Until you see
Introduction Security code numbers Procedure
Step Procedure for Entering a Security Code Press Action
Entering a Security Code
Operator interface
Monitoring Your Controller
Decimal point position
Degrees Fahrenheit Degrees Celsius
Automatic Mode MAN-Manual Mode
Annunciators
Lower Display Key Parameter
Viewing the operating parameters
BIA Tune OFF Tune RUN
Error Messages Description
Diagnostic error messages
Setpoint
Start-up Procedure
Start-up procedure is given in Table
Enter the local
Remote Setpoint Manual Cascade Automatic Cascade
Available modes Mode definitions
Operating Mode Definitions
Operating Modes
Changing Operating Modes Mode Change
What happens when you change modes
SP 2SP 3SP RSP CSP
Selecting manual or automatic mode
Position proportional backup mode
Introduction Selecting the local setpoint source
Setpoints
Hold
Changing local setpoint 1, 2, or
Setpoint selection indication
Enabling or disabling the remote setpoint
Setpoint Ramp Rate
Configuration Operation
SP Ramp
Configuring the setpoint ramp Procedure
14 Procedure for Configuring a Setpoint Ramp Step Operation
Single Setpoint Ramp
UDC 3300 Controller Product Manual 165
15 Procedure for Running a Setpoint Ramp Step Operation
Running the setpoint ramp Procedure
UDC 3300 Controller Product Manual 167
Introduction Select two sets or gain scheduling
Using Two Sets of Tuning Constants
RSET2
Set switchover value
Set tuning constant values for each set
Rate Rset
= 1 or
Introduction Procedure for displaying the alarm setpoints
Alarm Setpoints
Loop
Two Loops of Control Overview
Introduction Selections
21 Control Loop Selections Input Input Algorithm
Functional overview
Loop 1 and Loop 2 of a dual loop controller
Override rules
Internal cascade
Is a block diagram of the Hi/Lo Override Selector
Model DC330E-KE-5XX
Two-loop restrictions
Select the output algorithm for each loop
Configuring Two Loops of Control
24 Procedure for Selecting 2-loop Algorithm Step Operation
25 Procedure for Selecting Output Algorithm Step Operation
Select control parameters for each loop
Procedure in -26 shows you how select the 2 loop algorithm
Select tuning parameters for each group
Procedure in -27 shows you how select the Tuning Parameters
27 Procedure for Selecting Tuning Parameters Step Operation
Loop Indication
Indicator
Monitoring Two Loops of Control
28 Digital Display Indication-Two Loops
Loop operation
Operating Two Loops of Control
Operating modes and setpoint source Keyboard operation
Accutune Tune will operate with this algorithm
Power-up output
Three Position Step Control Algorithm
Three Position Step Control algorithm Loop 1 only allows
Introduction Input algorithm selections
Input Math Algorithms
Segment characterization Totalizer function
Xn Value Yn Value
Alarm on totalizer value Totalizer reset via digital input
Introduction Action on closure
Digital Input Option Remote Switching
30 Digital Input Option Action on Contact Closure
TRACK1 TRACK2
Timer AM STA
To RUN
Stop MAN FS
Action on contact closure
Means that the parameter is configured and the action
Will occur when the digital input is active
Display Indication
Digital Inputs 1 and 2 Combination Action Example
Introduction Function
Auto/Manual Station
State DI #1 Open DI #1 Closed
Press To Enter Remarks
Refer to -33 and set up the controller in the order shown
Description Configuration
Up Group Function Prompts
Options
Step Press
Up Group Function Prompts Press To Enter Remarks
Value or Selection Algorithm
Fuzzy Overshoot Suppression
Introduction How it works Configuration
Accutune
34 Accutune Rules and Regulations Applicable Rule
How Tune demand tuning works
34 is a list of rules for Accutune
Rules
35 Procedure for Starting Tune Demand Tuning Step Action
Starting Tune demand tuning
Switch to Automatic mode by pressing the MANUAL/AUTO key
Setpoint changes
Using Tune at start-up for duplex heat/cool
MANUAL/AUTO
Using SP tuning at start-up
37 Procedure for Using SP Tuning at Start-up
Step Action
SP tuning after start-up Aborting SP tuning
Using SP tuning at start-up for duplex heat/cool
Key to return to manual mode. This will
Values are entered and used until retuning occurs again
Retuning
Error prompt accessing procedure
Error prompt Upper Display Prompt
39 lists the Accutune error prompts and their definitions
39 Accutune* Error Prompt Definitions Action to Take
Carbon Potential
Introduction Features
Carbon Potential Control
Diagram
UDC
HealthWatch
When the desired threshold is reached
See .18 Maintenance for details on using the various
HealthWatch maintenance alarms
Fill out the worksheet
What is programming? Review program data and configuration
What’s in this section
Program Contents
UDC 3300 Controller Product Manual 207
Ramp unit
Ramp/Soak Profile example
Drawing a Ramp/Soak Profile
Segment Value Prompt
Program Record Sheet
Entering the Setpoint Program Data
Make sure SP Ramp and SP Rate are disabled first
Setpoint Program Data Entry Procedure Press Result
Alarms on the setpoint program Prompt hierarchy
Value or Selection use or
Prompt Hierarchy and Available Selections
SG11RAMP SG11RATE SG12 SP SG12TIME
Definition Value or Selection use or
SEG2 SP SEG2TIME SEG3RAMP SEG3RATE
SEG8 SP SEG8TIME SEG9RAMP SEG9RATE SG10 SP SG10TIME
Set the Local Setpoint
Run/Monitor the Program
Introduction Run/monitor functions
Local Setpoint Value
# RA
Viewing the number of cycles left in the program End Program
Power-up state
Result/Action
Procedures for Changing a Running Setpoint Program Function
218 UDC 3300 Controller Product Manual
Introduction What’s in this section
Input Calibration
IEC Alpha=0.00385 Ohms Ohms low Linear
Minimum and Maximum Range Values
Honeywell Radiamatic Type RH Type RI
RTD
Preliminary Information
Disconnect the field wiring
Calibration steps
Equipment Needed Type of Input
Equipment needed
Thermocouple inputs using an ice bath
Input #1, #2, or #3 Set Up Wiring
Input
Thermocouple inputs using a precision resistor
RTD inputs
Wiring Connections for RTD
Volts only Input
Radiamatic, millivolts, or volts except 0 to 10 volts inputs
To 10 volt inputs
Wiring Connections for 0 to 10 Volt Inputs
Copper Leads To 20 mA Source
Input 3-Wire terminals as shown below
To 20 mA inputs
250Ω Resistor Assy
From initial value to final 100 % value
Input #1, #2, or #3 Calibration Procedure
Input #1, #2, or #3 Calibration Procedure
Make sure you have Lockout set to NONE. See Section
If… Then…
Step Description
Action/Result
How to restore it Procedure
Restoring Factory Calibration
Restoring Factory Calibration Step Operation
Step Operation Press
Output Calibration
Between 0 mA and 21 mA
Current Proportional Output Calibration
Equipment needed Calibrator connections
NONE. See Configuration
Make sure Lockout in the Tuning Set Up group is set to
Rules for auto mode vs manual mode Displayed values
These prompts only appear when position OUT ALG is
Procedure for calibrating the Position Proportional output
Lockout in Tuning Set Up group is set to NONE. See Section
Procedure
Do Auto
Do Auto or
Do MAN
Desired span value
Lower Display SET UP
Auxiliary Output Calibration
Set Up Wiring Procedure for Auxiliary Output Step Action
Any other values between 0 mA and 21 mA
Value between 0
Auxiliary Output Calibration Procedure Press Action
242 UDC 3300 Controller Product Manual
Troubleshooting / Service
Application related problems
Installation related problems
Hardware and software related problems
Error Message Prompts
Troubleshooting Aids
Status
Number
Test failures
Power-up Tests
What happens at power-up
Power-up Tests Upper Display
Status Tests
Introduction How to check the status tests
RAM Test Conf Test CAL Test Fact CRC
Pass
Status Tests
RAM Test Conf CAL Test Fact CRC
Fail
INP1FAIL INP2FAIL INP3FAIL
Background Tests
Introduction Background tests
EE Fail
RV = INP2 X Ratio + Bias
Lower Display Reason for Failure How to Correct the Problem
INP1 RNG INP2 RNG INP3 RNG PV Limit RV Limit
PV = INP1 + INP1 Bias
Reacting
Controller Failure Symptoms
Compare your symptoms with those shown in -7 and refer to
Troubleshooting procedure indicated to correct the problem
How to do it
Troubleshooting Procedures
Equipment needed Procedure #1
Troubleshooting Power Failure Symptoms Step What to do
Procedure #2
Procedure #3
Procedure #4
Procedure #5
Procedure #6
13 explains how to troubleshoot Alarm Relay Output failure
Procedure #7
14 explains how to troubleshoot a Keyboard failure
Procedure #8
15 explains how to troubleshoot a Communications failure
Introduction Equipment needed
Parts Replacement Procedures
16 How to Remove the Chassis Step Action
How to remove the chassis
How to replace the display/keyboard assembly
Refer to -2 and follow the procedure listed in Table
18 Printed Wiring Board Removal from Chassis Step Action
How to remove the printed wiring boards from the chassis
Prom
Printed wiring board identification
On Digital Input and MCU/Output boards
MCU
2nd input board
19 Second Input Board Replacement Procedure Step Action
Power input board
20 Power Input Board Replacement Procedure Step Action
Digital input board
21 Digital Input Board Replacement Procedure Step Action
Aux.Out/ communications board
Current Output-P/N Relay Output-P/N
23 MCU/Output Board Replacement Procedure Step Action
MCU/output board
Cleaning
Maintenance
There is a list of parts not shown in Table
Exploded View
Description Quantity
Parts identification
Parts not shown
Key Part Number
Appendix a Manual Tuning
Time, Position, or Current Proportional Simplex Control
Manual Tuning Procedure for Simplex Control
To Reduce Overshoot
Manual Tuning Formulas Units
Rsetmin or Rsetrpm RSET2MIN or RSETRPM2
Two Sets of Tuning Parameters for Single Output Operation
Tuning function prompts for HEAT/COOL are
PB or Gain
Index
278 UDC 3300 Controller Product Manual
Y, Z
280 UDC 3300 Controller Product Manual
Page
Sensing and Control