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Honeywell manual UDC 3300 Controller Product Manual

Models: UDC 3300

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Honeywell manual UDC 3300 Controller Product Manual

Contents

UDC Universal Digital Controller Product Manual 51-52-25-55DHoneywell West Spring Street Freeport, Illinois Revision D AprilContacts AbstractReferences World Wide WebSymbol Definitions Symbol DefinitionTable of Contents 205 Configuration Prompt Definitions147 Operation243 219233 271Figures DC330X-EE-XXX-X2, DC330X-AA-XXX-X2Tables 154 246 Xii UDC 3300 Controller Product Manual Introduction Pharmaceuticals, and testing and environmental workConfigurable parameters Offered in a 1/4 DIN size controllerUDC 3300 Controller Product Manual Operator Interface Displays and Indicators Operator InterfaceFunction of keys Loop 1/2ToBEGIN KeySPn OTIUDC 3300 Controller Product Manual Topic See OverviewIntroduction What’s in this section? Normal Mode SpecificationsStray Rejection Common Mode DesignSolid State Relays One or Two Current Output IsolatedElectromechanical Relays One or Two Open Collector Outputs One or TwoRS422/485 Ascii RS422/485 Modbus Power Consumption Power Inrush Current WeightDmcs RTUVoltage Vdc Voltage Vac 90 to 240 Vac 24 Vac Frequency Hz Environmental and Operating ConditionsMechanical Shock Model Number Interpretation Model numberMounting Physical considerations Overall dimensionsDimensions Step Procedure for Mounting the Controller Action Refer to -3 and follow the procedure in -2 to mountMounting procedure ControllerElectrical Noise Precautions WiringControl/alarm circuit wiring Electrical considerationsPermissible Wiring Bundling Bundle No Wire Functions Shows which wire functions should be bundled togetherPermissible wire bundling Identify your wiring requirementsWiring Requirements Using the information contained in the model number, selectWiring the controller Controller accordinglyWiring Diagrams Due to the voltage drop caused by the in-rush current Line voltage wiringController 4 mm2 Except 0-10 Volts Input #1/Input #2 connectionsThermocouple MV or Volts Volts Milliamps5V Connections MA Connections Two Hlai replace second Llai connectionsHigh Level Analog Input Connections See Below 22 + 23 +Time proportional output L2/N PowerAlarm Relay #1 Load Electromechanical Relay Output-Model DC330X-EE-XXXAlarm Relay #1 Load AC Load Alarm Relay #2 LoadRelay Load Power AC Load10 10-amp Solid State Relay Output-Model DC330X-SS-XX Time Proportional Simplex Controller Load L2/N Output or Alarm LoadCurrent output/ universal output connections OhmsRelay #1 16 +Output Type Current Mechanically linked To motor Position proportional output connectionsCalibration Connect shield to ground At one end only1000 Ω Auxiliary output connectionsAuxiliary Load Digital inputs connectionsTX-/RX Full duplex wiringMaster L2/N Do not mix halfResistor Master120 Ohm Configure Diode here to reduce Zero VAL = Span VAL =+16 26 + 250 ohm Resistor Voltage at transmitterLists the Control Relay contact information Control and Alarm Relay Contact InformationLists the Alarm Relay contact information Topic Continuous background tests that are being performedIntroduction PromptsTOT Rate * x = 0 to Configuration PromptsDiagram prompt hierarchy Input Parameter explanations or definitions How To Get StartedConfiguration record sheet Configuration Tips Configuration TipsConfiguration Procedure Step Operation Configuration ProcedureIntroduction Procedure PressSET UP Lower Display Step OperationFunction prompts Loop 1 Tuning Parameters Set Up GroupFactory Setting Function PromptFunction Name Selections or Range of SettingDisabl Enable Function Selections or Name Range of Setting Loop 2 Tuning Parameters Set Up Group Cascade or Two LoopsTuning Loop 2 Group Function Setpoint rate SP Ramp, SP Rate, or SP Programming Set Up GroupLists all the function prompts in the SP Ramp Set Up group Function prompts Function PromptSEG3RATE SEG4 SP SEG4TIME Recycles Soak DEV Prog END State Keyreset HotstartSEG1RATE SEG2 SP SEG2TIME SEG5RATE SEG6 SP SEG6TIMEAccutune Set Up Group Accutune Group Function Prompts Lists the function prompts in the Accutune Set Up groupFactory Refer Setting Function Selections orAlgorithm Group Function Prompts Algorithm Data Set Up GroupIntroduction Function prompts Math K Calc HI Calc LO ALG1 INA ALG1 INB ALG1 INC INP ALG1None PCO SEL PCT CO ATM Pres ALG1BIAS INP ALG2ALG2 INB Factory Setting ReferALG2 INA ALG2 INCTotalize Xxxxxxx TOT Scal TOT SEC Rset ? TOT Rate OUT ALG Output Algorithm Parameters Set Up GroupOutput Algorithm Group Function Prompts OUT2 ALG RlystateIN1 Type XMITTER1 Input 1 Parameters Set Up GroupInput 1 Group Function Prompts Selections or Analytic IN1 HI IN1 LO RatioBURNOUT1 Bias IN1Filter None Down NofsInput 2 Parameters Set Up Group Input 3 Parameters Set Up Group Input 3 Group Function Selections or Range of Setting12 Control Group Function Prompts Selections or Loop 1 Control Parameters Set Up GroupProcess Dropoff Deadband OUT Hyst Failmode Failsafe Swfail OUT RatePCT/M UP PCT/M DN MAN OUT Auto OUTINP Loop 2 Control Parameters Set Up Group13 Control 2 Group Function Prompts Dropoff Deadband Failmode Failsafe OUT Rate PCT/M UP PCT/M DNOUTHiLIM OUTLoLIM HiLIM I LoLIM Options Group Function Prompts Options Set Up GroupPrompts will not appear AUX OUT CUR OUT2+RUN DIG1 COM DIG2 COM+DISAT None DisablShedenab Shedtime Parity Baud Communications Set Up Group15 Communications Group Function Prompts DuplexFsafe To MAN To LSP To CSP Percnt ENG Last To LSP Percnt DisablAlarms Set Up Group A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VALA1S1 EV A1S1TYPE A1S2TYPE A2S1TYPE A2S2TYPEA1S1 H L A1S2 H LA2S2 H L A2S1 H LA2S1 EV A2S2 EV AL Hyst ALM OUT1 BlockDecimal Display Parameters Set Up GroupDisplay Group Function Prompts DECIMAL2Calibration Group Calibration dataMaintenance Group Function Prompts Maintenance Set Up GroupOthers, to keep track of maintenance needs Elapsed Time TimerStatus test data Counter Number of Counts Password Reset TypeStatus Group Disabl NoneConfiguration Record Sheet Keep a recordFunction Value or Prompt Selection Value or Selection Factory SettingGroup Prompt Expanded Model DC330E-XX-XXX Value or Selection Control CONTROL2 Options UDC 3300 Process Controller Product Manual Configuration Prompt Definitions Upper Display Range of Setting Or Selection Introduction Set this group last Tuning group promptsTuning Group Prompt Definitions Lower Display Parameter DefinitionLower Display Prompt Rset MIN Rset RPM MAN Rset PROPBD2 GainSecurity Lockout Auto MAN SP SEL RUN Hold None Calib + Conf + View MAX Disabl EnableConfigure Until ALL Configuration is Complete Gain PV band over which each Value Gain applies Loop 2 Tuning Group Prompt Lower Display Loop 2 Tuning Parameters Set Up GroupIntroduction Tuning 2 group prompts Setpoint Ramp/Rate Group Definitions Lower Display Prompt Setpoint Ramp/Rate/Programming Set Up GroupIntroduction SP Ramp/Rate/ Programming group prompts Final SP SP Rate EU/HR UP EU/HR DN EU/HRUP2Or Selection EU/HRDN2 SP ProgIntroduction Accutune group prompts Accutune Group Definitions Lower Display PromptDisabl Tune TUN+PV SP+PV Demand Tuning Plus PV Adaptive TUNE- SameSetpoint Tuning Plus PV Adaptive TUNE- Same Accutune for LoopKPG SP CHAN2 Criteria CRITERA2Runing None Outlim Idfail Abort LOW PV AT Error AT ERRRead Only Introduction Algorithm group prompts Algorithm Group Definitions Lower Display PromptPID a PID B 3PSTEP Loop 2LOOPS Cascad ALGPidloops PID a PID B PD+MR Disabl HI SEL LO SEL None AVG Timer Period Start DispKEY ALARM2 TI REM Time Input High Select with Ratio and BIAS- This RelhumSummer with Ratio and BIAS- The following Multiplier with Square ROOT- The followingCarb B Carb C Carb D FCC DEW PT Oxygen Math K Calc HI Calc LOFor Example DisabledINP LP1OUT LP2OUT AL1 AL2 None Disabl Online FFWDM2 Lower Display Upper Display Prompt Range of SettingFWR2  MultPCT H2 ALG2BIAS Where Summary of Flow Values At Values Conditions Flow SfcmX1 Input Value X Axis 8SEG CH1X0 Input Value X Axis X2 Input Value X AxisSegment Characterizer #2- a second eight X0 VALU2Example of Eight Segment Characterizer Read only Totalize Xxxxxxx TOT Scal TOT SEC Rset ?Unlock Lock YES Second Minute Hour DAY ML/DAY Time Currnt Positn Time D Introduction Output algorithm group promptsOutput Algorithm Group Definitions Lower Display Prompt CUR D CUR TI TI CUR Other prompts affected 4-20 RNGOUT2 ALG Rlystate RLY Type Input 1 group prompts Lower Display Prompt Upper Display Parameter Range of Setting DefinitionBias, filter, burnout, and emissivity Input 1 Group DefinitionsConductivity Xmitter AnalyticORP ResistivityIN1 LO Ratio Bias IN1 Filter Burnout EMISSIV1 Input 2 Group Definitions SlidewireIntroduction Input 2 group prompts Lower Display Prompt IN2 TypeIN3 Type Introduction Input 3 group prompts Lower Display PromptInput 3 Group Definitions XMITTER2 IN3 HI IN3 LO Ratio Bias IN3 FilterInput Introduction Control group prompts Lower Display PromptPV Source PID Sets Input AlgorithmThree PID Sets SW Value LSP’S2PV SW 2SP SW Gain S Setpoint SelectRSP SRC Autobias SP Track Manual LSP RSPControl Output DIRECTION- Select direct or reverse acting For Three Position Step Control OnlySP HiLIM OUT Rate PCT/M UPDropoff Failsafe ModeOUTLoLIM Hi LIM Lo LIM OUT Hyst Failmode Failsafe SwfailRPM MIN PBorGAINPB PCT Gain PV 2 SRC Introduction Control 2 group prompts11 Control 2 Group Definitions Lower Display Prompt Input Input Algorithm Force MA PID SetsOnly TWO Three RSP SRC Autobias Sptrack Hi LIM Lo LIM Revrse Disabl EnableOUT HiLIM OUT LoLIM 128 UDC 3300 Process Controller Product Manual Options Group Definitions Selection with desired scalingOption group prompts Lower Display Prompt No Auxiliary OutputAUX OUT DEV Output LSP AL1 AL2 PV2 OUTPT2 SP L2No Digital Input Selections CB OUT2None To MAN To LSP To 2SP To 3SP To DIR PV 2IN PV 3IN Rerun To RUN Stop MAN FSTRACK1 TRACK2 To RSP RST FBAny Digital Input Selection Plus RUN Setpoint DIG DIG 1 COMDIG DIG2 COM Digital Input 2 SelectionsComSTATE Com Addr ComADDR2 Introduction Communications group prompts13 Communications Group Definitions Lower Display Prompt Shed EnabEven Parity Shedtime Parity Baud DuplexWsfloat To LSP To CSP Last Toauto FsafeShed SP Percnt ENG138 UDC 3300 Process Controller Product Manual A1S1 VAL A1S2 VAL A2S1 VAL Introduction Alarms group prompts14 Alarms Group Definitions Lower Display Prompt A1S1TYPE No Alarm InputAlarm on Manual Mode Loop 1 Note Event on SP Programming Event OFF SP ProgrammingHigh LOW Begin END High Alarm LOW AlarmA1S2TYPE A2S1TYPE A2S2TYPE Beginning of Segment END of SegmentHow to configure alarm to turn on and off with HealthWatch AL Hyst ALM OUT1 BlockDecimal DECIMAL2 Temp Unit PWR Freq Ratio Introduction Display group prompts Lower Display PromptDisplay Group Definitions Calibration Data Maintenance GroupMaintenance Group Definitions Input Calibration in this manual for complete informationTIME1 Gsoak Sootng DIGIN1 DIGIN2 MAN2Status Test Data Failure. Refer to the Troubleshooting in this manual forCOUNTS1 COUNTER2 COUNTS2 COUNTER3 COUNTS3 Password RES Type Complete informationOperation How to Power Up the Controller Keys Procedure for Testing the Displays and Keys Press Key Pressed Lower DisplayEntering a Security Code Introduction Security code numbers ProcedureStep Procedure for Entering a Security Code Press Action Until you seeDecimal point position Monitoring Your ControllerOperator interface Annunciators Automatic Mode MAN-Manual ModeDegrees Fahrenheit Degrees Celsius BIA Tune OFF Tune RUN Viewing the operating parametersLower Display Key Parameter Diagnostic error messages Error Messages DescriptionEnter the local Start-up ProcedureStart-up procedure is given in Table SetpointOperating Modes Available modes Mode definitionsOperating Mode Definitions Remote Setpoint Manual Cascade Automatic CascadeWhat happens when you change modes Changing Operating Modes Mode ChangeSelecting manual or automatic mode SP 2SP 3SP RSP CSPPosition proportional backup mode Setpoints Introduction Selecting the local setpoint sourceChanging local setpoint 1, 2, or HoldEnabling or disabling the remote setpoint Setpoint selection indicationConfiguration Operation Setpoint Ramp RateSingle Setpoint Ramp Configuring the setpoint ramp Procedure14 Procedure for Configuring a Setpoint Ramp Step Operation SP RampUDC 3300 Controller Product Manual 165 Running the setpoint ramp Procedure 15 Procedure for Running a Setpoint Ramp Step OperationUDC 3300 Controller Product Manual 167 Using Two Sets of Tuning Constants Introduction Select two sets or gain schedulingRate Rset Set switchover valueSet tuning constant values for each set RSET2= 1 or Alarm Setpoints Introduction Procedure for displaying the alarm setpoints21 Control Loop Selections Input Input Algorithm Two Loops of Control OverviewIntroduction Selections LoopLoop 1 and Loop 2 of a dual loop controller Functional overviewInternal cascade Override rulesIs a block diagram of the Hi/Lo Override Selector Two-loop restrictions Model DC330E-KE-5XX25 Procedure for Selecting Output Algorithm Step Operation Configuring Two Loops of Control24 Procedure for Selecting 2-loop Algorithm Step Operation Select the output algorithm for each loopProcedure in -26 shows you how select the 2 loop algorithm Select control parameters for each loop27 Procedure for Selecting Tuning Parameters Step Operation Procedure in -27 shows you how select the Tuning ParametersSelect tuning parameters for each group 28 Digital Display Indication-Two Loops IndicatorMonitoring Two Loops of Control Loop IndicationOperating modes and setpoint source Keyboard operation Operating Two Loops of ControlLoop operation Three Position Step Control algorithm Loop 1 only allows Power-up outputThree Position Step Control Algorithm Accutune Tune will operate with this algorithmInput Math Algorithms Introduction Input algorithm selectionsXn Value Yn Value Segment characterization Totalizer functionAlarm on totalizer value Totalizer reset via digital input 30 Digital Input Option Action on Contact Closure Digital Input Option Remote SwitchingIntroduction Action on closure Stop MAN FS Timer AM STATo RUN TRACK1 TRACK2Display Indication Means that the parameter is configured and the actionWill occur when the digital input is active Action on contact closureDigital Inputs 1 and 2 Combination Action Example State DI #1 Open DI #1 Closed Auto/Manual StationIntroduction Function Up Group Function Prompts Refer to -33 and set up the controller in the order shownDescription Configuration Press To Enter RemarksValue or Selection Algorithm Step PressUp Group Function Prompts Press To Enter Remarks OptionsIntroduction How it works Configuration Fuzzy Overshoot SuppressionAccutune Rules How Tune demand tuning works34 is a list of rules for Accutune 34 Accutune Rules and Regulations Applicable RuleSwitch to Automatic mode by pressing the MANUAL/AUTO key Starting Tune demand tuning35 Procedure for Starting Tune Demand Tuning Step Action Using Tune at start-up for duplex heat/cool Setpoint changesStep Action Using SP tuning at start-up37 Procedure for Using SP Tuning at Start-up MANUAL/AUTOUsing SP tuning at start-up for duplex heat/cool SP tuning after start-up Aborting SP tuningError prompt accessing procedure Values are entered and used until retuning occurs againRetuning Key to return to manual mode. This will39 Accutune* Error Prompt Definitions Action to Take 39 lists the Accutune error prompts and their definitionsError prompt Upper Display Prompt Introduction Features Carbon PotentialUDC DiagramCarbon Potential Control HealthWatch maintenance alarms When the desired threshold is reachedSee .18 Maintenance for details on using the various HealthWatchWhat’s in this section What is programming? Review program data and configurationFill out the worksheet Program Contents UDC 3300 Controller Product Manual 207 Ramp unit Drawing a Ramp/Soak Profile Ramp/Soak Profile exampleProgram Record Sheet Segment Value PromptAlarms on the setpoint program Prompt hierarchy Make sure SP Ramp and SP Rate are disabled firstSetpoint Program Data Entry Procedure Press Result Entering the Setpoint Program DataPrompt Hierarchy and Available Selections Value or Selection use orSEG8 SP SEG8TIME SEG9RAMP SEG9RATE SG10 SP SG10TIME Definition Value or Selection use orSEG2 SP SEG2TIME SEG3RAMP SEG3RATE SG11RAMP SG11RATE SG12 SP SG12TIMELocal Setpoint Value Run/Monitor the ProgramIntroduction Run/monitor functions Set the Local Setpoint# RA Power-up state Viewing the number of cycles left in the program End ProgramProcedures for Changing a Running Setpoint Program Function Result/Action218 UDC 3300 Controller Product Manual Input Calibration Introduction What’s in this sectionRTD Minimum and Maximum Range ValuesHoneywell Radiamatic Type RH Type RI IEC Alpha=0.00385 Ohms Ohms low LinearCalibration steps Disconnect the field wiringPreliminary Information Equipment needed Equipment Needed Type of InputInput Input #1, #2, or #3 Set Up WiringThermocouple inputs using an ice bath Thermocouple inputs using a precision resistor Wiring Connections for RTD RTD inputsRadiamatic, millivolts, or volts except 0 to 10 volts inputs Volts only InputWiring Connections for 0 to 10 Volt Inputs To 10 volt inputs250Ω Resistor Assy Input 3-Wire terminals as shown belowTo 20 mA inputs Copper Leads To 20 mA SourceMake sure you have Lockout set to NONE. See Section Input #1, #2, or #3 Calibration ProcedureInput #1, #2, or #3 Calibration Procedure From initial value to final 100 % valueStep Description If… Then…Restoring Factory Calibration Step Operation How to restore it ProcedureRestoring Factory Calibration Action/ResultStep Operation Press Output Calibration Equipment needed Calibrator connections Current Proportional Output CalibrationBetween 0 mA and 21 mA Make sure Lockout in the Tuning Set Up group is set to NONE. See ConfigurationRules for auto mode vs manual mode Displayed values Procedure Procedure for calibrating the Position Proportional outputLockout in Tuning Set Up group is set to NONE. See Section These prompts only appear when position OUT ALG isDo MAN Do Auto orDo Auto Lower Display SET UP Desired span valueAny other values between 0 mA and 21 mA Set Up Wiring Procedure for Auxiliary Output Step ActionAuxiliary Output Calibration Auxiliary Output Calibration Procedure Press Action Value between 0242 UDC 3300 Controller Product Manual Troubleshooting / Service Hardware and software related problems Installation related problemsApplication related problems Troubleshooting Aids Error Message PromptsNumber StatusPower-up Tests Upper Display Power-up TestsWhat happens at power-up Test failuresRAM Test Conf Test CAL Test Fact CRC Introduction How to check the status testsStatus Tests Fail Status TestsRAM Test Conf CAL Test Fact CRC PassEE Fail Background TestsIntroduction Background tests INP1FAIL INP2FAIL INP3FAILPV = INP1 + INP1 Bias Lower Display Reason for Failure How to Correct the ProblemINP1 RNG INP2 RNG INP3 RNG PV Limit RV Limit RV = INP2 X Ratio + BiasTroubleshooting procedure indicated to correct the problem Controller Failure SymptomsCompare your symptoms with those shown in -7 and refer to ReactingTroubleshooting Power Failure Symptoms Step What to do Troubleshooting ProceduresEquipment needed Procedure #1 How to do itProcedure #2 Procedure #3 Procedure #4 Procedure #5 13 explains how to troubleshoot Alarm Relay Output failure Procedure #614 explains how to troubleshoot a Keyboard failure Procedure #715 explains how to troubleshoot a Communications failure Procedure #8Parts Replacement Procedures Introduction Equipment neededHow to remove the chassis 16 How to Remove the Chassis Step ActionRefer to -2 and follow the procedure listed in Table How to replace the display/keyboard assemblyHow to remove the printed wiring boards from the chassis 18 Printed Wiring Board Removal from Chassis Step ActionMCU Printed wiring board identificationOn Digital Input and MCU/Output boards Prom20 Power Input Board Replacement Procedure Step Action 19 Second Input Board Replacement Procedure Step ActionPower input board 2nd input board21 Digital Input Board Replacement Procedure Step Action Digital input boardAux.Out/ communications board MCU/output board 23 MCU/Output Board Replacement Procedure Step ActionCurrent Output-P/N Relay Output-P/N Maintenance CleaningExploded View There is a list of parts not shown in TableKey Part Number Parts identificationParts not shown Description QuantityAppendix a Manual Tuning Manual Tuning Procedure for Simplex Control Time, Position, or Current Proportional Simplex ControlManual Tuning Formulas Units To Reduce OvershootPB or Gain Two Sets of Tuning Parameters for Single Output OperationTuning function prompts for HEAT/COOL are Rsetmin or Rsetrpm RSET2MIN or RSETRPM2Index 278 UDC 3300 Controller Product Manual Y, Z 280 UDC 3300 Controller Product Manual Page Sensing and Control