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Honeywell manual Xii UDC 3300 Controller Product Manual

Models: UDC 3300

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Honeywell manual Xii UDC 3300 Controller Product Manual

Contents

UDC Universal Digital Controller Product Manual 51-52-25-55DHoneywell West Spring Street Freeport, Illinois Revision D AprilAbstract ReferencesContacts World Wide WebSymbol Definitions Symbol DefinitionTable of Contents Configuration Prompt Definitions 147205 Operation219 233243 271Figures DC330X-EE-XXX-X2, DC330X-AA-XXX-X2Tables 154 246 Xii UDC 3300 Controller Product Manual Pharmaceuticals, and testing and environmental work Configurable parametersIntroduction Offered in a 1/4 DIN size controllerUDC 3300 Controller Product Manual Operator Interface Displays and Indicators Operator InterfaceFunction of keys Loop 1/2Key SPnToBEGIN OTIUDC 3300 Controller Product Manual Overview Introduction What’s in this section?Topic See Specifications Stray Rejection Common ModeNormal Mode DesignCurrent Output Isolated Electromechanical Relays One or TwoSolid State Relays One or Two Open Collector Outputs One or TwoPower Consumption Power Inrush Current Weight DmcsRS422/485 Ascii RS422/485 Modbus RTUEnvironmental and Operating Conditions Mechanical ShockVoltage Vdc Voltage Vac 90 to 240 Vac 24 Vac Frequency Hz Model Number Interpretation Model numberPhysical considerations Overall dimensions DimensionsMounting Refer to -3 and follow the procedure in -2 to mount Mounting procedureStep Procedure for Mounting the Controller Action ControllerWiring Control/alarm circuit wiringElectrical Noise Precautions Electrical considerationsShows which wire functions should be bundled together Permissible wire bundlingPermissible Wiring Bundling Bundle No Wire Functions Identify your wiring requirementsUsing the information contained in the model number, select Wiring the controllerWiring Requirements Controller accordinglyWiring Diagrams Line voltage wiring Controller 4 mm2Due to the voltage drop caused by the in-rush current Input #1/Input #2 connections Thermocouple MV or VoltsExcept 0-10 Volts Volts MilliampsTwo Hlai replace second Llai connections High Level Analog Input Connections See Below5V Connections MA Connections 22 + 23 +L2/N Power Alarm Relay #1 LoadTime proportional output Electromechanical Relay Output-Model DC330X-EE-XXXAlarm Relay #2 Load Relay Load PowerAlarm Relay #1 Load AC Load AC Load10 10-amp Solid State Relay Output-Model DC330X-SS-XX Time Proportional Simplex Output or Alarm Load Current output/ universal output connectionsController Load L2/N Ohms16 + Output Type CurrentRelay #1 Position proportional output connections CalibrationMechanically linked To motor Connect shield to ground At one end onlyAuxiliary output connections Auxiliary Load1000 Ω Digital inputs connectionsFull duplex wiring Master L2/NTX-/RX Do not mix halfMaster 120 OhmResistor Configure Zero VAL = Span VAL = +16 26 + 250 ohm ResistorDiode here to reduce Voltage at transmitterControl and Alarm Relay Contact Information Lists the Alarm Relay contact informationLists the Control Relay contact information Continuous background tests that are being performed IntroductionTopic PromptsConfiguration Prompts Diagram prompt hierarchyTOT Rate * x = 0 to Input How To Get Started Configuration record sheetParameter explanations or definitions Configuration Tips Configuration TipsConfiguration Procedure Introduction ProcedureConfiguration Procedure Step Operation PressSET UP Lower Display Step OperationLoop 1 Tuning Parameters Set Up Group Factory SettingFunction prompts Function PromptSelections or Range of Setting Disabl EnableFunction Name Loop 2 Tuning Parameters Set Up Group Cascade or Two Loops Tuning Loop 2 Group FunctionFunction Selections or Name Range of Setting SP Ramp, SP Rate, or SP Programming Set Up Group Lists all the function prompts in the SP Ramp Set Up groupSetpoint rate Function prompts Function PromptRecycles Soak DEV Prog END State Keyreset Hotstart SEG1RATE SEG2 SP SEG2TIMESEG3RATE SEG4 SP SEG4TIME SEG5RATE SEG6 SP SEG6TIMEAccutune Set Up Group Lists the function prompts in the Accutune Set Up group Factory Refer SettingAccutune Group Function Prompts Function Selections orAlgorithm Data Set Up Group Introduction Function promptsAlgorithm Group Function Prompts INP ALG1 NoneMath K Calc HI Calc LO ALG1 INA ALG1 INB ALG1 INC PCO SEL PCT CO ATM Pres ALG1BIAS INP ALG2Factory Setting Refer ALG2 INAALG2 INB ALG2 INCTotalize Xxxxxxx TOT Scal TOT SEC Rset ? TOT Rate Output Algorithm Parameters Set Up Group Output Algorithm Group Function PromptsOUT ALG OUT2 ALG RlystateInput 1 Parameters Set Up Group Input 1 Group Function Prompts Selections orIN1 Type XMITTER1 Analytic IN1 HI IN1 LO RatioBias IN1 FilterBURNOUT1 None Down NofsInput 2 Parameters Set Up Group Input 3 Parameters Set Up Group Input 3 Group Function Selections or Range of SettingLoop 1 Control Parameters Set Up Group Process12 Control Group Function Prompts Selections or OUT Rate PCT/M UP PCT/M DNDropoff Deadband OUT Hyst Failmode Failsafe Swfail MAN OUT Auto OUTLoop 2 Control Parameters Set Up Group 13 Control 2 Group Function PromptsINP OUT Rate PCT/M UP PCT/M DN OUTHiLIM OUTLoLIM HiLIM I LoLIMDropoff Deadband Failmode Failsafe Options Set Up Group Prompts will not appearOptions Group Function Prompts AUX OUT CUR OUT2DIG1 COM DIG2 COM +DISAT+RUN None DisablCommunications Set Up Group 15 Communications Group Function PromptsShedenab Shedtime Parity Baud DuplexFsafe To MAN To LSP To CSP Percnt ENG Last To LSP Percnt DisablAlarms Set Up Group A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VALA1S1TYPE A1S2TYPE A2S1TYPE A2S2TYPE A1S1 H LA1S1 EV A1S2 H LA2S1 H L A2S1 EVA2S2 H L A2S2 EV AL Hyst ALM OUT1 BlockDisplay Parameters Set Up Group Display Group Function PromptsDecimal DECIMAL2Calibration Group Calibration dataMaintenance Set Up Group Others, to keep track of maintenance needsMaintenance Group Function Prompts Elapsed Time TimerCounter Number of Counts Password Reset Type Status GroupStatus test data Disabl NoneConfiguration Record Sheet Keep a recordValue or Selection Factory Setting Group PromptFunction Value or Prompt Selection Expanded Model DC330E-XX-XXX Value or Selection Control CONTROL2 Options UDC 3300 Process Controller Product Manual Configuration Prompt Definitions Introduction Set this group last Tuning group prompts Tuning Group Prompt Definitions Lower DisplayUpper Display Range of Setting Or Selection Parameter DefinitionLower Display Prompt Rset MIN Rset RPM MAN Rset PROPBD2 GainNone Calib + Conf + View MAX Disabl Enable Configure Until ALL Configuration is CompleteSecurity Lockout Auto MAN SP SEL RUN Hold Gain PV band over which each Value Gain applies Loop 2 Tuning Parameters Set Up Group Introduction Tuning 2 group promptsLoop 2 Tuning Group Prompt Lower Display Setpoint Ramp/Rate/Programming Set Up Group Introduction SP Ramp/Rate/ Programming group promptsSetpoint Ramp/Rate Group Definitions Lower Display Prompt Final SP SP Rate EU/HR UP EU/HR DN EU/HRUP2Or Selection EU/HRDN2 SP ProgIntroduction Accutune group prompts Accutune Group Definitions Lower Display PromptDemand Tuning Plus PV Adaptive TUNE- Same Setpoint Tuning Plus PV Adaptive TUNE- SameDisabl Tune TUN+PV SP+PV Accutune for LoopKPG SP CHAN2 Criteria CRITERA2AT Error AT ERR Read OnlyRuning None Outlim Idfail Abort LOW PV Introduction Algorithm group prompts Algorithm Group Definitions Lower Display PromptPID a PID B ALG Pidloops3PSTEP Loop 2LOOPS Cascad PID a PID B PD+MR Disabl HI SEL LO SEL Timer Period Start Disp KEY ALARM2 TI REM TimeNone AVG Relhum Summer with Ratio and BIAS- The followingInput High Select with Ratio and BIAS- This Multiplier with Square ROOT- The followingCarb B Carb C Carb D FCC DEW PT Oxygen Math K Calc HI Calc LODisabled INP LP1OUT LP2OUT AL1 AL2 None Disabl OnlineFor Example Lower Display Upper Display Prompt Range of Setting FWR2FFWDM2  MultPCT H2 ALG2BIAS Where Summary of Flow Values At Values Conditions Flow Sfcm8SEG CH1 X0 Input Value X AxisX1 Input Value X Axis X2 Input Value X AxisSegment Characterizer #2- a second eight X0 VALU2Example of Eight Segment Characterizer Totalize Xxxxxxx TOT Scal TOT SEC Rset ? Unlock Lock YESRead only Second Minute Hour DAY ML/DAY Introduction Output algorithm group prompts Output Algorithm Group Definitions Lower Display PromptTime Currnt Positn Time D CUR D CUR TI TI CUR Other prompts affected 4-20 RNGOUT2 ALG Rlystate RLY Type Upper Display Parameter Range of Setting Definition Bias, filter, burnout, and emissivityInput 1 group prompts Lower Display Prompt Input 1 Group DefinitionsXmitter Analytic ORPConductivity ResistivityIN1 LO Ratio Bias IN1 Filter Burnout EMISSIV1 Slidewire Introduction Input 2 group prompts Lower Display PromptInput 2 Group Definitions IN2 TypeIntroduction Input 3 group prompts Lower Display Prompt Input 3 Group DefinitionsIN3 Type XMITTER2 IN3 HI IN3 LO Ratio Bias IN3 FilterIntroduction Control group prompts Lower Display Prompt PV Source PID SetsInput Input AlgorithmPID Sets SW Value LSP’S 2PV SW 2SP SW Gain SThree Setpoint SelectRSP SRC Autobias SP Track Manual LSP RSPFor Three Position Step Control Only SP HiLIMControl Output DIRECTION- Select direct or reverse acting OUT Rate PCT/M UPFailsafe Mode OUTLoLIM Hi LIM Lo LIMDropoff OUT Hyst Failmode Failsafe SwfailPBorGAIN PB PCT GainRPM MIN Introduction Control 2 group prompts 11 Control 2 Group Definitions Lower Display PromptPV 2 SRC Input Input Algorithm Force MA PID SetsOnly TWO Three RSP SRC Autobias Sptrack Revrse Disabl Enable OUT HiLIM OUT LoLIMHi LIM Lo LIM 128 UDC 3300 Process Controller Product Manual Selection with desired scaling Option group prompts Lower Display PromptOptions Group Definitions No Auxiliary OutputAUX OUT DEV Output LSP AL1 AL2 PV2 OUTPT2 SP L2CB OUT2 None To MAN To LSP To 2SP To 3SP To DIRNo Digital Input Selections PV 2IN PV 3IN Rerun To RUN Stop MAN FSTRACK1 TRACK2 To RSP RST FBDIG DIG 1 COM DIG DIG2 COMAny Digital Input Selection Plus RUN Setpoint Digital Input 2 SelectionsIntroduction Communications group prompts 13 Communications Group Definitions Lower Display PromptComSTATE Com Addr ComADDR2 Shed EnabShedtime Parity Baud Duplex WsfloatEven Parity Last Toauto Fsafe Shed SPTo LSP To CSP Percnt ENG138 UDC 3300 Process Controller Product Manual Introduction Alarms group prompts 14 Alarms Group Definitions Lower Display PromptA1S1 VAL A1S2 VAL A2S1 VAL No Alarm Input Alarm on Manual Mode Loop 1 NoteA1S1TYPE Event on SP Programming Event OFF SP ProgrammingHigh Alarm LOW Alarm A1S2TYPE A2S1TYPE A2S2TYPEHigh LOW Begin END Beginning of Segment END of SegmentHow to configure alarm to turn on and off with HealthWatch AL Hyst ALM OUT1 BlockIntroduction Display group prompts Lower Display Prompt Display Group DefinitionsDecimal DECIMAL2 Temp Unit PWR Freq Ratio Maintenance Group Maintenance Group DefinitionsCalibration Data Input Calibration in this manual for complete informationTIME1 Gsoak Sootng DIGIN1 DIGIN2 MAN2Failure. Refer to the Troubleshooting in this manual for COUNTS1 COUNTER2 COUNTS2 COUNTER3 COUNTS3 Password RES TypeStatus Test Data Complete informationOperation How to Power Up the Controller Keys Procedure for Testing the Displays and Keys Press Key Pressed Lower DisplayIntroduction Security code numbers Procedure Step Procedure for Entering a Security Code Press ActionEntering a Security Code Until you seeMonitoring Your Controller Operator interfaceDecimal point position Automatic Mode MAN-Manual Mode Degrees Fahrenheit Degrees CelsiusAnnunciators Viewing the operating parameters Lower Display Key ParameterBIA Tune OFF Tune RUN Diagnostic error messages Error Messages DescriptionStart-up Procedure Start-up procedure is given in TableEnter the local SetpointAvailable modes Mode definitions Operating Mode DefinitionsOperating Modes Remote Setpoint Manual Cascade Automatic CascadeWhat happens when you change modes Changing Operating Modes Mode ChangeSelecting manual or automatic mode SP 2SP 3SP RSP CSPPosition proportional backup mode Setpoints Introduction Selecting the local setpoint sourceChanging local setpoint 1, 2, or HoldEnabling or disabling the remote setpoint Setpoint selection indicationConfiguration Operation Setpoint Ramp RateConfiguring the setpoint ramp Procedure 14 Procedure for Configuring a Setpoint Ramp Step OperationSingle Setpoint Ramp SP RampUDC 3300 Controller Product Manual 165 Running the setpoint ramp Procedure 15 Procedure for Running a Setpoint Ramp Step OperationUDC 3300 Controller Product Manual 167 Using Two Sets of Tuning Constants Introduction Select two sets or gain schedulingSet switchover value Set tuning constant values for each setRate Rset RSET2= 1 or Alarm Setpoints Introduction Procedure for displaying the alarm setpointsTwo Loops of Control Overview Introduction Selections21 Control Loop Selections Input Input Algorithm LoopLoop 1 and Loop 2 of a dual loop controller Functional overviewInternal cascade Override rulesIs a block diagram of the Hi/Lo Override Selector Two-loop restrictions Model DC330E-KE-5XXConfiguring Two Loops of Control 24 Procedure for Selecting 2-loop Algorithm Step Operation25 Procedure for Selecting Output Algorithm Step Operation Select the output algorithm for each loopProcedure in -26 shows you how select the 2 loop algorithm Select control parameters for each loopProcedure in -27 shows you how select the Tuning Parameters Select tuning parameters for each group27 Procedure for Selecting Tuning Parameters Step Operation Indicator Monitoring Two Loops of Control28 Digital Display Indication-Two Loops Loop IndicationOperating Two Loops of Control Loop operationOperating modes and setpoint source Keyboard operation Power-up output Three Position Step Control AlgorithmThree Position Step Control algorithm Loop 1 only allows Accutune Tune will operate with this algorithmInput Math Algorithms Introduction Input algorithm selectionsXn Value Yn Value Segment characterization Totalizer functionAlarm on totalizer value Totalizer reset via digital input Digital Input Option Remote Switching Introduction Action on closure30 Digital Input Option Action on Contact Closure Timer AM STA To RUNStop MAN FS TRACK1 TRACK2Means that the parameter is configured and the action Will occur when the digital input is activeDisplay Indication Action on contact closureDigital Inputs 1 and 2 Combination Action Example Auto/Manual Station Introduction FunctionState DI #1 Open DI #1 Closed Refer to -33 and set up the controller in the order shown Description ConfigurationUp Group Function Prompts Press To Enter RemarksStep Press Up Group Function Prompts Press To Enter RemarksValue or Selection Algorithm OptionsIntroduction How it works Configuration Fuzzy Overshoot SuppressionAccutune How Tune demand tuning works 34 is a list of rules for AccutuneRules 34 Accutune Rules and Regulations Applicable RuleStarting Tune demand tuning 35 Procedure for Starting Tune Demand Tuning Step ActionSwitch to Automatic mode by pressing the MANUAL/AUTO key Using Tune at start-up for duplex heat/cool Setpoint changesUsing SP tuning at start-up 37 Procedure for Using SP Tuning at Start-upStep Action MANUAL/AUTOUsing SP tuning at start-up for duplex heat/cool SP tuning after start-up Aborting SP tuningValues are entered and used until retuning occurs again RetuningError prompt accessing procedure Key to return to manual mode. This will39 lists the Accutune error prompts and their definitions Error prompt Upper Display Prompt39 Accutune* Error Prompt Definitions Action to Take Introduction Features Carbon PotentialDiagram Carbon Potential ControlUDC When the desired threshold is reached See .18 Maintenance for details on using the variousHealthWatch maintenance alarms HealthWatchWhat is programming? Review program data and configuration Fill out the worksheetWhat’s in this section Program Contents UDC 3300 Controller Product Manual 207 Ramp unit Drawing a Ramp/Soak Profile Ramp/Soak Profile exampleProgram Record Sheet Segment Value PromptMake sure SP Ramp and SP Rate are disabled first Setpoint Program Data Entry Procedure Press ResultAlarms on the setpoint program Prompt hierarchy Entering the Setpoint Program DataPrompt Hierarchy and Available Selections Value or Selection use orDefinition Value or Selection use or SEG2 SP SEG2TIME SEG3RAMP SEG3RATESEG8 SP SEG8TIME SEG9RAMP SEG9RATE SG10 SP SG10TIME SG11RAMP SG11RATE SG12 SP SG12TIMERun/Monitor the Program Introduction Run/monitor functionsLocal Setpoint Value Set the Local Setpoint# RA Power-up state Viewing the number of cycles left in the program End ProgramProcedures for Changing a Running Setpoint Program Function Result/Action218 UDC 3300 Controller Product Manual Input Calibration Introduction What’s in this sectionMinimum and Maximum Range Values Honeywell Radiamatic Type RH Type RIRTD IEC Alpha=0.00385 Ohms Ohms low LinearDisconnect the field wiring Preliminary InformationCalibration steps Equipment needed Equipment Needed Type of InputInput #1, #2, or #3 Set Up Wiring Thermocouple inputs using an ice bathInput Thermocouple inputs using a precision resistor Wiring Connections for RTD RTD inputsRadiamatic, millivolts, or volts except 0 to 10 volts inputs Volts only InputWiring Connections for 0 to 10 Volt Inputs To 10 volt inputsInput 3-Wire terminals as shown below To 20 mA inputs250Ω Resistor Assy Copper Leads To 20 mA SourceInput #1, #2, or #3 Calibration Procedure Input #1, #2, or #3 Calibration ProcedureMake sure you have Lockout set to NONE. See Section From initial value to final 100 % valueStep Description If… Then…How to restore it Procedure Restoring Factory CalibrationRestoring Factory Calibration Step Operation Action/ResultStep Operation Press Output Calibration Current Proportional Output Calibration Between 0 mA and 21 mAEquipment needed Calibrator connections Make sure Lockout in the Tuning Set Up group is set to NONE. See ConfigurationRules for auto mode vs manual mode Displayed values Procedure for calibrating the Position Proportional output Lockout in Tuning Set Up group is set to NONE. See SectionProcedure These prompts only appear when position OUT ALG isDo Auto or Do AutoDo MAN Lower Display SET UP Desired span valueSet Up Wiring Procedure for Auxiliary Output Step Action Auxiliary Output CalibrationAny other values between 0 mA and 21 mA Auxiliary Output Calibration Procedure Press Action Value between 0242 UDC 3300 Controller Product Manual Troubleshooting / Service Installation related problems Application related problemsHardware and software related problems Troubleshooting Aids Error Message PromptsNumber StatusPower-up Tests What happens at power-upPower-up Tests Upper Display Test failuresIntroduction How to check the status tests Status TestsRAM Test Conf Test CAL Test Fact CRC Status Tests RAM Test Conf CAL Test Fact CRCFail PassBackground Tests Introduction Background testsEE Fail INP1FAIL INP2FAIL INP3FAILLower Display Reason for Failure How to Correct the Problem INP1 RNG INP2 RNG INP3 RNG PV Limit RV LimitPV = INP1 + INP1 Bias RV = INP2 X Ratio + BiasController Failure Symptoms Compare your symptoms with those shown in -7 and refer toTroubleshooting procedure indicated to correct the problem ReactingTroubleshooting Procedures Equipment needed Procedure #1Troubleshooting Power Failure Symptoms Step What to do How to do itProcedure #2 Procedure #3 Procedure #4 Procedure #5 13 explains how to troubleshoot Alarm Relay Output failure Procedure #614 explains how to troubleshoot a Keyboard failure Procedure #715 explains how to troubleshoot a Communications failure Procedure #8Parts Replacement Procedures Introduction Equipment neededHow to remove the chassis 16 How to Remove the Chassis Step ActionRefer to -2 and follow the procedure listed in Table How to replace the display/keyboard assemblyHow to remove the printed wiring boards from the chassis 18 Printed Wiring Board Removal from Chassis Step ActionPrinted wiring board identification On Digital Input and MCU/Output boardsMCU Prom19 Second Input Board Replacement Procedure Step Action Power input board20 Power Input Board Replacement Procedure Step Action 2nd input board21 Digital Input Board Replacement Procedure Step Action Digital input boardAux.Out/ communications board 23 MCU/Output Board Replacement Procedure Step Action Current Output-P/N Relay Output-P/NMCU/output board Maintenance CleaningExploded View There is a list of parts not shown in TableParts identification Parts not shownKey Part Number Description QuantityAppendix a Manual Tuning Manual Tuning Procedure for Simplex Control Time, Position, or Current Proportional Simplex ControlManual Tuning Formulas Units To Reduce OvershootTwo Sets of Tuning Parameters for Single Output Operation Tuning function prompts for HEAT/COOL arePB or Gain Rsetmin or Rsetrpm RSET2MIN or RSETRPM2Index 278 UDC 3300 Controller Product Manual Y, Z 280 UDC 3300 Controller Product Manual Page Sensing and Control