User Documentation
Operating Instructions Issue 07/04
Getting Started Guide
Micromaster 420 Documentation
Operating Instructions
Parameter List
Valid for Release
Operating Instructions
Micromaster
User Documentation
Online Service & Support
Information is also available from Regional Contacts
Central Technical Support
Qualified personnel
Use for intended purpose only
General
Safety Instructions
Commissioning
Transport & Storage
Dismantling & Disposal
Operation
Repair
Safety Instructions Issue 07/04
Table of Contents
152
151
153
154
List of Illustrations
OFF1
List of Tables
Table of Contents Issue 07/04
This Chapter contains
Overview
Micromaster
Performance Characteristics
Features
Main Characteristics
Options
Protection characteristics
Installation
Installation Issue 07/04
Temperature
Installation after a Period of Storage
General
Ambient operating conditions
Humidity
Installation and cooling
Altitude
Shock and Vibration
Mechanical installation
Removing the Inverter from the rail
Mounting on standard rail, Frame Size a
Fitting the Inverter to a 35 mm standard rail EN
Inverter must always be grounded
Electrical installation
Operation with ungrounded IT supplies
General
Operation with Residual Current Device
Operation with long cables
Access to the power and motor terminals
Power and motor connections
Three Phase
Single Phase
Terminal Designation Function
Control terminals
Action to Take
Avoiding Electro-Magnetic Interference EMI
Screening without a Gland Plate
Screening Methods
Gland Plate
Installation Issue 07/04
This Section includes the following
Functions
Functions Issue 07/04
Issue 07/04 Functions
Setting parameters
Setting / monitoring parameters and parameter attributes
Parameters
Notation
Monitoring parameters
Attribute Description Group
Inverter
Rated motor current
P03053
P0003 =
P0003 =
P0004 =
Significance / command source
Interconnecting signals Bico technology
Main setpoint source Supplementary setpoint source
Significance
Command source
Selection of command/frequency setpoint P0719
BO Binector Output, signal source r parameters
BI Binector Input, signal receiver P parameters
Abbreviation and symbol Name Function
Bico technology
CO Connector Output, signal source r parameters
CI Connector Input, signal sink P parameters
P0840 =
P1070 =
P2051 =
P0731 =
Parameter Designation Value 100 % Units
Reference quantities
Interface 100 %
Example
Description of the BOP Basic Operator Panel
Operator panels for Micromaster
Description of the AOP Advanced Operator Panel
Operator Function Effects Panel/key
Keys and their functions on the operator panel BOP / AOP
Step Result on the display
Changing parameters using the operator panel
Changing P0004 parameter filter function
External 24
Block diagram
Parameter Function
Factory setting
13 Recommended wiring for the factory setting
Commissioning
14 Procedure when commissioning
Check list
15 DIP switch to change-over between 50/60 Hz
1 50/60 Hz setting
Quick commissioning
Factory setting User access level
Parameterizing the drive with BOP or AOP
Commissioning parameter
Rated motor power
Europe kW, frequency default 50 Hz
Europe/ North America
Rated motor voltage
Control mode
Selection of command source
End of quick commissioning/ drive setting
Selection of frequency setpoint
17 Example of a typical motor rating plate
Nema Motor
IEC Motor
19 Star / delta circuit configurations
Hz characteristic
87 Hz
Calculating the motor / control data
Motor data identification stator resistance
Power-up the motor
Ambient motor temperature entered in C
Disabled
Motor data identification routine
Serial Interface USS
Commissioning the application
Adapting the drive inverter to the application
Digital input DIN
5.2 Selection of command source
Selection of frequency setpoint
Digital output Dout
5.5
5.7 Analog output DAC
Analog input ADC
Fixed frequency FF
Motor potentiometer MOP
Ramp-function generator HLG
5.10 JOG
Motor control
Reference/limit frequencies
Starting boost entered in %
Acceleration boost entered in %
Programmable V/f freq .0 Hz coord
Slip compensation entered in %
Inverter/motor protection
Holding brake
Inverter-specific Functions Flying start
Automatic restart
Compound braking
DC braking
Vdc controller
PID controller
Sets lower limit for the PID controller output in %
Max. value for PID feedback
Example
Parameter Parameter text Example
MM4
Series commissioning
Issue 07/04 Functions
Factory reset
Parameter reset to the factory setting
Reset to the factory setting
Digital inputs DIN
Inputs / outputs
Parameter value Significance
P0701 P0703 digital inputs 1-3 or P0707 P0703 analog input
Example
Bico parameterization
Digital output Dout
11 Parameter P0731 frequently used functions / states
ADC channel
Analog input ADC
26 Wire breakage monitoring
Wire breakage monitoring
Analog output DAC
27 Signal output through the DAC channel
Starter USS
Communications
COM link interface CB on COM link USS on COM link
BOP link interface BOP on BOP link USS on BOP link
USS at the COM link RS485
30 RS485 Terminator
USS bus configuration via COM link RS485
Direct selection
Fixed frequencies FF
Direct selection + on command
R0722.1
Binary-coded selection + on command
Selecting via serial interfaces
Motorized potentiometer MOP
AOP at the BOP link
Selecting via BOP or AOP
Parameters / keys
35 JOG counter-clockwise and JOG clockwise
10 JOG
105
36 Structure of the technological controller PID controller
PID controller technological controller
Parameterizations
PID motorized potentiometer Motorized potentiometer
PID motorized potentiometer PID-MOP
PID fixed setpoint PID-FF
Summation and modification of the frequency setpoint AFM
Setpoint channel
111
With rounding
Ramp-function generator RFG
P1134 =
P1132 P1133
Parameter Description
19 Bico parameters for ramp-function generator
OFF1
12.3 OFF/braking functions
OFF2
Manual / automatic operation
Parameter setting Command source
Value Command source Setpoint source
On / OFF1/OFF3
Motor holding brake MHB
49 Motor holding brake after OFF2
On / OFF2
121
14.1 DC braking
Electronic brakes
51 DC braking after OFF1 / OFF3
Sequence ➀
52 DC braking after external selection
Sequence ➁
53 Compound braking
Compound braking
126
Line undervoltage brownout
Automatic restart
Line failure blackout
Blackout Brownout
128
Flying restart active Search direction
Flying restart
130
Vdcmax controller
Closed-loop Vdc control
DC link undervoltage
Cause
132
General monitoring functions / messages
Monitoring functions / messages
Functions / states
Function chart
Thermal motor model
Features
Thermal motor protection and overload responses
136
Temperature Classes
19.2 PTC temperature sensor
58 Connecting a temperature sensor to Micromaster
General overload monitoring
Power module protection
Fault and shutdown
I2t monitoring
Heatsink temperature
Thermal monitoring functions and overload responses
Reducing the output frequency P0290 = 0,2
Reducing the pulse frequency P0290 = 2
Disadvantage
No reduction P0290 =
21.1 Control
Open-loop/closed-loop control technique
Use / property
27 V/f characteristic parameter P1300
Parameter Voltage boost Explanation
Voltage boost
146
21.1.2 V/f open-loop control with flux current control FCC
62 Slip compensation
Slip compensation
63 Effect of V/f resonance damping
21.1.4 V/f resonance damping
Imax controller setpoint
Current limiting Imax controller
Troubleshooting
Troubleshooting Issue 07/04
Troubleshooting with the SDP
Troubleshooting with the BOP
Alarm messages
Fault messages and alarm messages
Fault messages
Suppressing fault / alarm messages
156
Micromaster 420 specifications
Feature Specification
Micromaster 420 specifications Issue 07/04
KHz 10 kHz 12 kHz 14 kHz 16 kHz
Lbs
2AB11 2AB12 2AB13 2AB15 2AB17 2AB21 2AB22 2AB23
1BA1 5BA1
2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC22 2UC23
Input voltage range AC 200 V 240 V, ± 10 % Unfiltered
KVA
Awg
2UC25
2UC12 2UC13
1BA1 5BA1 2BA1
2BA1 0BA1
2AD23 2AD24
2AD31
2UD25 2UD27 2UD31
Input voltage range AC 380 V 480 V, ± 10 % Unfiltered
2UD13 2UD15 2UD17 2UD21 2UD22 2UD23 2UD24
Device-dependent options
Options
Device-independent options
Options Issue 07/04
Electro-magnetic compatibility EMC
Self-certification
Electro-magnetic compatibility EMC
Technical construction file
EC type examination certificate
EMC Directive Compliance with Imminent Harmonics Regulations
Class 1 General Industrial
Classification of EMC performance
Class 2 Filtered Industrial
EMC Phenomenon Standard Level
171
Class
Model Remarks
Class 1 General Industrial
Appendices Changing the OperatorPanel
Removing Covers Frame Size a
Removing Covers
6SE6400-5AA00-0BP0
Removing ‘Y’ Cap Frame Size a
Removing ‘Y’ Cap
Issue 07/04 Removing ‘Y’ Cap
Removing fan, Frame Size a
Removing fan
Removing fan, Frame Sizes B and C
Applicable Standards
COM
List of Abbreviations
List of Abbreviations Issue 07/04
PPO
Index
Issue 07/04 Index
Ungrounded IT supplies
Suggestions Corrections
Suggestions and/or Corrections
188
Frame Size B & C
View of Unit Frame Size a
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