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Siemens 420 manual Operating Instructions, Valid for Release

Models: 420

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MICROMASTER 420

0.12 kW - 11 kW

Operating Instructions

User Documentation

Valid for Release	Issue 07/04
Inverter Type	Control Version
MICROMASTER 420	V1.1
0.12 kW - 11 kW

Issue 07/04

Overview

Installation

Commissioning

Troubleshooting

MICROMASTER 420 specifications

Options

Electro-magnetic compatibility (EMC)

Appendices

Index

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A B C D E F

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Siemens 420 manual Operating Instructions, Valid for Release

Contents

User Documentation Operating Instructions Issue 07/04Parameter List Micromaster 420 DocumentationGetting Started Guide Operating InstructionsValid for Release Operating InstructionsMicromaster Central Technical Support Online Service & SupportUser Documentation Information is also available from Regional ContactsQualified personnel Use for intended purpose onlyGeneral Safety InstructionsCommissioning Transport & StorageOperation RepairDismantling & Disposal Safety Instructions Issue 07/04 Table of Contents 154 151152 153List of Illustrations OFF1 List of Tables Table of Contents Issue 07/04 This Chapter contains OverviewMicromaster Features Main CharacteristicsPerformance Characteristics Options Protection characteristicsInstallation Installation Issue 07/04 Ambient operating conditions Installation after a Period of StorageTemperature GeneralShock and Vibration Installation and coolingHumidity AltitudeMechanical installation Mounting on standard rail, Frame Size a Fitting the Inverter to a 35 mm standard rail ENRemoving the Inverter from the rail Inverter must always be grounded Electrical installationOperation with long cables GeneralOperation with ungrounded IT supplies Operation with Residual Current DeviceAccess to the power and motor terminals Power and motor connectionsThree Phase Single PhaseTerminal Designation Function Control terminalsAction to Take Avoiding Electro-Magnetic Interference EMIScreening Methods Gland PlateScreening without a Gland Plate Installation Issue 07/04 This Section includes the following FunctionsFunctions Issue 07/04 Issue 07/04 Functions Notation Setting / monitoring parameters and parameter attributesSetting parameters ParametersMonitoring parameters Attribute Description Group Inverter Rated motor current P03053P0003 = P0004 =P0003 = Significance / command source Interconnecting signals Bico technologyMain setpoint source Supplementary setpoint source SignificanceCommand source Selection of command/frequency setpoint P0719Bico technology BI Binector Input, signal receiver P parametersBO Binector Output, signal source r parameters Abbreviation and symbol Name FunctionCO Connector Output, signal source r parameters CI Connector Input, signal sink P parametersP0731 = P1070 =P0840 = P2051 =Reference quantities Interface 100 %Parameter Designation Value 100 % Units Example Description of the BOP Basic Operator Panel Operator panels for MicromasterDescription of the AOP Advanced Operator Panel Operator Function Effects Panel/key Keys and their functions on the operator panel BOP / AOPChanging parameters using the operator panel Changing P0004 parameter filter functionStep Result on the display External 24 Block diagramParameter Function Factory setting13 Recommended wiring for the factory setting Commissioning 14 Procedure when commissioningCheck list 15 DIP switch to change-over between 50/60 Hz 1 50/60 Hz settingCommissioning parameter Factory setting User access levelQuick commissioning Parameterizing the drive with BOP or AOPRated motor voltage Europe kW, frequency default 50 HzRated motor power Europe/ North AmericaSelection of frequency setpoint Selection of command sourceControl mode End of quick commissioning/ drive setting17 Example of a typical motor rating plate Nema Motor IEC Motor19 Star / delta circuit configurations Hz characteristic87 Hz Calculating the motor / control data Motor data identification stator resistance Motor data identification routine Ambient motor temperature entered in CPower-up the motor DisabledCommissioning the application Adapting the drive inverter to the applicationSerial Interface USS Digital input DIN 5.2 Selection of command sourceDigital output Dout 5.5Selection of frequency setpoint 5.7 Analog output DAC Analog input ADCFixed frequency FF Motor potentiometer MOPRamp-function generator HLG 5.10 JOGMotor control Reference/limit frequenciesSlip compensation entered in % Acceleration boost entered in %Starting boost entered in % Programmable V/f freq .0 Hz coordInverter/motor protection Inverter-specific Functions Flying start Automatic restartHolding brake PID controller DC brakingCompound braking Vdc controllerParameter Parameter text Example Max. value for PID feedbackSets lower limit for the PID controller output in % ExampleMM4 Series commissioningIssue 07/04 Functions Parameter reset to the factory setting Reset to the factory settingFactory reset Digital inputs DIN Inputs / outputsP0701 P0703 digital inputs 1-3 or P0707 P0703 analog input ExampleParameter value Significance Bico parameterization Digital output Dout 11 Parameter P0731 frequently used functions / states ADC channel Analog input ADC26 Wire breakage monitoring Wire breakage monitoringAnalog output DAC 27 Signal output through the DAC channelStarter USS CommunicationsCOM link interface CB on COM link USS on COM link BOP link interface BOP on BOP link USS on BOP linkUSS at the COM link RS485 30 RS485 Terminator USS bus configuration via COM link RS485Direct selection Fixed frequencies FFDirect selection + on command R0722.1 Binary-coded selection + on commandSelecting via serial interfaces Motorized potentiometer MOPSelecting via BOP or AOP Parameters / keysAOP at the BOP link 35 JOG counter-clockwise and JOG clockwise 10 JOG105 36 Structure of the technological controller PID controller PID controller technological controllerParameterizations PID motorized potentiometer Motorized potentiometer PID motorized potentiometer PID-MOPPID fixed setpoint PID-FF Summation and modification of the frequency setpoint AFM Setpoint channel111 With rounding Ramp-function generator RFGP1134 = P1132 P1133Parameter Description 19 Bico parameters for ramp-function generatorOFF1 12.3 OFF/braking functionsOFF2 Manual / automatic operation Parameter setting Command sourceValue Command source Setpoint source On / OFF1/OFF3 Motor holding brake MHB49 Motor holding brake after OFF2 On / OFF2121 14.1 DC braking Electronic brakes51 DC braking after OFF1 / OFF3 Sequence ➀52 DC braking after external selection Sequence ➁53 Compound braking Compound braking126 Blackout Brownout Automatic restartLine undervoltage brownout Line failure blackout128 Flying restart active Search direction Flying restart130 Cause Closed-loop Vdc controlVdcmax controller DC link undervoltage132 General monitoring functions / messages Monitoring functions / messagesFunctions / states Function chartFeatures Thermal motor protection and overload responsesThermal motor model 136 Temperature Classes 19.2 PTC temperature sensor58 Connecting a temperature sensor to Micromaster Power module protection Fault and shutdownGeneral overload monitoring Heatsink temperature Thermal monitoring functions and overload responsesI2t monitoring Reducing the pulse frequency P0290 = 2 DisadvantageReducing the output frequency P0290 = 0,2 No reduction P0290 = 21.1 Control Open-loop/closed-loop control techniqueUse / property 27 V/f characteristic parameter P1300Parameter Voltage boost Explanation Voltage boost146 21.1.2 V/f open-loop control with flux current control FCC 62 Slip compensation Slip compensation63 Effect of V/f resonance damping 21.1.4 V/f resonance dampingImax controller setpoint Current limiting Imax controllerTroubleshooting Troubleshooting Issue 07/04 Troubleshooting with the SDPTroubleshooting with the BOP Fault messages and alarm messages Fault messagesAlarm messages Suppressing fault / alarm messages 156 Micromaster 420 specifications Feature Specification Micromaster 420 specifications Issue 07/04KHz 10 kHz 12 kHz 14 kHz 16 kHz 2AB11 2AB12 2AB13 2AB15 2AB17 2AB21 2AB22 2AB23 1BA1 5BA1Lbs Awg Input voltage range AC 200 V 240 V, ± 10 % Unfiltered2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC22 2UC23 KVA2UC12 2UC13 1BA1 5BA1 2BA12UC25 2AD23 2AD24 2AD312BA1 0BA1 Input voltage range AC 380 V 480 V, ± 10 % Unfiltered 2UD13 2UD15 2UD17 2UD21 2UD22 2UD23 2UD242UD25 2UD27 2UD31 Options Device-independent optionsDevice-dependent options Options Issue 07/04 Electro-magnetic compatibility EMC EC type examination certificate Electro-magnetic compatibility EMCSelf-certification Technical construction fileEMC Directive Compliance with Imminent Harmonics Regulations EMC Phenomenon Standard Level Classification of EMC performanceClass 1 General Industrial Class 2 Filtered Industrial171 Model Remarks Class 1 General IndustrialClass Appendices Changing the OperatorPanel Removing Covers Frame Size a Removing Covers6SE6400-5AA00-0BP0 Removing ‘Y’ Cap Frame Size a Removing ‘Y’ CapIssue 07/04 Removing ‘Y’ Cap Removing fan, Frame Size a Removing fanRemoving fan, Frame Sizes B and C Applicable Standards COM List of AbbreviationsList of Abbreviations Issue 07/04 PPO Index Issue 07/04 Index Ungrounded IT supplies Suggestions Corrections Suggestions and/or Corrections188 Frame Size B & C View of Unit Frame Size aSiemens Aktiengesellschaft