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Honeywell
9782 Series
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Industrial Automation and Control
Models:
9782 Series
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Specs
Install
Error codes
Alarms
System defaults
Timer-initiated operation
Symbol Definitions
Power Wiring
Maintenance
Easy to configure
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Industrial Automation and Control
Honeywell, Inc.
1100 Virginia Drive
Fort Washington, Pennsylvania 19034
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Contents
Rev 3 6/99
Revision 3 6/99
Symbol Definitions
CE Conformity
Abstract
Revision Notes
References
Trademarks
Contents
Specifications and Model Number
Power Wiring
Input and Output Wiring
Calibration
10-1
11-1
Appendix B TWO-CELL Applications
Tables
10-16
Figures
Page
Easy to configure
Description
Multi-function instrument
User interface
Outputs
Input
Relays
Features
Solution Temperature Compensation
Watertight corrosion-resistant case
+RQH\ZHOO
Operating the Analyzer/Controller
Keypad Use
Front panel keys used for all operator tasks
Key Name
Selecting a parameter for edit
Editing a parameter numeric value
Introduction
Online Displays
Individual cell display
Representative Combined Display Computed value
Representative Computed Value Display
Clock and AutoClean
AutoClean Display
Menu Hierarchy
Configuration
Calibration
Maintenance
Setup
Using Relays
Configuration system minimizes decisions
Relays assigned during I/O setup
Planning
Interactions affecting permitted relay assignments
Relay Alarms Only Discrete Control Range Status
Available Combinations of Relay Assigments
Deciding on a Control Strategy
All 9782 models can use relays for control
Optional analog outputs for control
Selecting a strategy
Overview of Installation and Setup Tasks
Overview of Analyzer/Controller Installation Tasks
Setup tasks described in this manual
Sequence Task
Conductivity/Resistivity Analyzer/Controller
Specifications
User Interface
Physical
Compliance
Electrical
Model Ranges
Wide range models Wide Display Ranges 9782C-W0
Operating Conditions
Operating Conditions
Outputs
AutoClean
Temperature Compensation
Control
Computed Values
To 19.99 ppm
Model Number Breakdown
Instructions
Table I Inputs
Standard Range
Page
Overview
What’s in this section?
Topic
See
Procedure
Unpacking and Preparing
Panel-mounting
Mounting
Wall- and pipe-mounting
Panel Cutout
Case Outline
Horizontal Rear Pipe Mounting
2 Mounting and Dimensions Non-Backlit Display Option
1 Mounting and Dimensions Backlit Display Option
2 Mounting and Dimensions Backlit Display Option
Page
Power Wiring
General Wiring Practices for Power Wiring
Safety precautions
Wiring for immunity compliance
Avoid damage to components
Recommended wire size
Power Wiring Considerations
Power supply voltage and frequency within specs
Installing Power Wiring
Step Procedure for Installing AC Power Wiring Action
PE = Protective Earth Ground
Page
O Setup and System Configuration
Powering up the Analyzer/Controller See
I/O Setup and Configuration Tasks
Ease of configuration
Accessing the I/O setup and configuration menus
Purpose of I/O setup
System defaults
Illustrations
Performing I/O Setup
Display resolution and unit of measure
Procedure for I/O setup configuration is shown in Table
Action Go to I/O Setup
Procedure for Performing I/O Setup
Step Screen
Action
Display Resolution Resolution LOW
Step Screen
CAT/RETRANSMISSION
Action Go to Configuration CAT/RETRANSMISSION
CAT
CAT/RETRANSMISSION Retransmission
Cell1
Procedure for Configuring On/Off Control
Action Go to Configuration Discrete Control
Discrete Control
ON/OFF
Procedure for Configuring PFT Control
Action Go to Configuration Discrete Control PFT
PFT
PFT1
Procedure for Configuring DAT Control
Action Go to Configuration Discrete Control DAT
DAT
DAT1
Configuring Alarms
Procedure for Configuring Alarms
Action Go to Configuration Alarms
Alarms
Setting the Clock
Procedure for Setting the Clock
Action Go to Configuration Advanced Features
Clock Setup
Timer-initiated operation
Configuring AutoClean
Operator-initiated operation
Procedure for Configuring AutoClean
Hold mode
Auto Clean
Auto Clean
Resume Delay Diagnostics Prev Next
Procedure for Specifying a Computed Value
Selecting a Computed Value to Be Displayed
Computed Value
Computed Value
Specify the value to be computed
Summary of Menu Choices and System Defaults
10 Menu Choices and System Defaults
Energize DE-ENERGIZE
Configuration alarm deadband
Maintenance password
Input and Output Wiring
Safety precaution
General Wiring Practices for I/O Wiring
Immunity Compliance
Shielded wiring for locations with interference
Mm2
Cables for locations without interference
Avoiding interference
Wiring Analog Inputs and Outputs
Cell identification significant to computed value
Step Procedure for Installing Analog I/O Wiring Action
Relay Terminals
Wiring Relays
Installation
Conductivity/Resistivity Analyzer/Controller
Disconnecting RC Arc Suppression Circuits
Wiring a Device to the Relay Indicating Output Range Status
Interconnections
Where R = 250 ohms
Page
AutoClean Theory and Piping
AutoClean Sequence and Piping
Rinse sequence
Automatic Wash Setup
Minimize liquid volume in system
Page
Calibration
Conductivity/Resistivity Analyzer/Controller
Selection and care of cell essential
Recommendations for Successful Measurement and Calibration
Recommendations
Procedure for Entering Cal Factor
Entering the Cal Factor for Each Cell
Cell CAL Factor
Action Go to Calibration Cell CAL Factor
Conductivity of Potassium Chloride Solutions at 25 C
Materials and procedure
Performing Calibration Trim
Concentration M
CAL Trim
Temperature
Go to Calibration CAL Trim C
Procedure for Removing Calibration Trim Values
Removing Calibration Trim Values
Remove CAL Trim C1
Action Go to Calibration Remove CAL Trim C1
Determining TDS conversion factor
Determining and Entering the TDS Conversion Factor
Out-of range-values forced to closest limit
Procedure for Entering TDS Conversion Factor
TDS Cvsn Factor C1
Action Go to Calibration TDS Cvsn Factor C1
TDS Cvsn Factor C2
Page
Diagnostics and Messages
System Status Messages
Related to operation of Analyzer/Controller
System Status Message
Entering Data
Alarms dependent on configuration
Process Alarm Messages
Process Alarm Messages
On-Line Diagnostics and System Error Messages
On-Line Diagnostics and System Error Messages
Output affected by error
Self-tests at 0.5 second intervals
Off-Line Diagnostics
Procedure For Initiating Display and Keyboard Tests
Action Go to Maintenance OFF-LINE Functions
Display and Keyboard Test
Keyboard Test
Keyboard Test
Output Tests
OUTPUT/RELAY Test
Until case is closed
Maintenance
10-2
Output Calibration
Required equipment
Go to Maintenance OFF-LINE Functions Output Calibration
Procedure for Calibrating Outputs
Screen Action
Saved
Until the case is closed
Instrument Setup
Action Go to Maintenance Instrument Setup
Specifying a Tagname or Other Display String
Instrument Tagging
Product Info
Product Info
Oooo
Adjusting the Screen Contrast
Step Procedure for Adjusting the Screen Contrast Action
Go to Maintenance Instrument Setup Screen Contrast
Screen Contrast
Entering a Password for Security
Step Procedure for Entering a Password Screen Action
Security
Security
Reset Unit
Action Go to Maintenance Instrument Setup Reset Unit
Example of a Conductivity Loop
Action Go to Maintenance Lead Resistance Comp
Lead Resistance Comp
Location of Power Fuse
Replacing the Fuse
Step Procedure for Replacing the Fuse Action
10-16
Accessories and Replacement Parts List
Part Numbers
Part Numbers
Extension lead wires up to 1000 ft standard range models
Extension lead wires up to 500 ft wide range models
Extension lead wires up to 1000 ft wide range models
Part Number Description Parts Included
11-4
Treatment takes too long, but no unacceptable overshoot
Adjust effective proportional band width
Unacceptable overshoot
Page
Ion Exchange
Reverse Osmosis
Conductivity/Resistivity/TDS Difference
Parts Rinsing
Steam Power Measurements
Softener Monitoring
Specific Conductivity Sample Cell
SW2 settings are dependent on options
Location of switches
SW1 all positions set to off
Table C-1 Microprocessor Board Switch Settings
Set cal factor and calibration trim for ideal conditions
Calculations for conductivity, resistivity, and TDS
Data for Concentration Range Measurements
Concentration values
Page
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