Honeywell 9782 Series 11.2 Part Numbers

Conductivity/Resistivity Analyzer/Controller

9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/9911-2

11.2 Part Numbers

Introduction

Part numbers for field-replaceable parts and accessories are provided in Table 11-1.

Table 11-1 Part Numbers

Kit/Part Number Description

Parts Included in Kit

Quantity

PARTS COMMON TO ALL 9782 ANALYZERS

51198177-501 Miscellaneous parts for all 9782 120 volt fuse 1

controller/analyzers 240 volt fuse 1

case gasket 1

upper card retainer bracket

1

lower card retainer bracket

1

screws for retainer brackets

2

51198063-501 Output card: single current or voltage card 1

output

installation instructions

1

51198064-501 Output card: single current or voltage card 1

output with two additional hermetically

installation instructions

1

sealed relays

51198065-501 Output card: two additional general card 1

purpose relays and no analog outputs

installation instructions

1

51198066-501 For replacement of existing card card 1

(2 current outputs) on pH/cond. analyzer

installation instructions

1

51198067-501 For replacement of existing card card 1

(3 current outputs) on pH/cond. analyzer

installation instructions

1

51198176-501 Non Backlit LCD Display display 1

installation instructions

1

51198176-502 Backlit LCD Display w/solid state LED display 1

installation instructions 1

51205783-501 Bezel (front cover w/keypad) bezel 1

installation instructions

1

51205501-501 Power Supply PC card 1

installation instructions

1

51205502-501 Microprocessor PC card 1

installation instructions

1

51205503-501 Backplane PC card 1

installation instructions

1

51198095-501 Display cable cable 1

51198068-501 Case and gasket case (no bezel) 1

case gasket 1

079163 Power line filter kit filter cores 4

installation instructions

1

084711 Pipe/wall mounting kit

2 U-bolts for 1 in. pipe

1

2 U-bolts for 2 in. pipe

1

mounting plate 1

hardware

056348 Panel mounting kit panel bracket 1

fuse

hardware

installation instructions

1

056349 Reducer panel kit panel 1

Contents

Main Copyright, Notices, and Trademarks ! About This Document Contents 2. SPECIFICATIONS AND MODEL NUMBER............................................................ 2-1 3. UNPACKING, PREPARATION, AND MOUNTING................................................. 3-1 5. I/O SETUP AND SYSTEM CONFIGURATION........................................................ 5-1 Page Page 11. ACCESSORIES AND REPLACEMENT PARTS LIST........................................ 11-1 APPENDIX A PROPORTIONAL CONTROL TUNING................................................A-1 Page Tables Page Figures Page 1. Introduction 1.1 Description Page 1.2 Features Page +RQH\ZHOO F1 F2 +RQH\ZHOO F2 F3 F3 1.3 Operating the Analyzer/Controller F1 1.3.1 Keypad Use Page 1.3.2 Online Displays 8.59 25.2C TC C1 S C1 0.58 S C2 0.25 S TC 0.67 RATIO 01: 58:29 1.4 Menu Hierarchy [see functions listed below] [see below] [wide range models only] [see functions listed below] [see below] I/O SETUP 1.5 Planning 1.5.1 Overview 1.5.2 Using Relays Page Introduction 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 1-15 Table 1-3 Available Combinations of Relay Assigments 1.5.3 Deciding on a Control Strategy 1.6 Overview of Installation and Setup Tasks Page 2. Specifications and Model Number 2.1 Specifications 2.1.1 User Interface 2.1.2 Physical 2.1.3 Compliance 2.1.4 Electrical 2.1.5 Model Ranges 2.1.6 Operating Conditions % 2.1.7 Outputs 2.1.8 Temperature Compensation 2.1.9 AutoClean 2.1.10 Control 2.1.11 Computed Values (9782C-S0 only) 2.2 Model Number Breakdown Instructions Page Specifications and Model Number 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 2-9 Page 3. Unpacking, Preparation, and Mounting 3.1 Overview 3.2 Unpacking and Preparing Table 3-1 contains procedure for unpacking and preparing the 9782. Honeywell York, PA U.S.A. 3.3 Mounting 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 7/993-4 Figure 3-2-1 Mounting and Dimensions Non-Backlit Display Option Case Outline LEGEND: Panel Cutout Horizontal Rear Pipe Mounting Figure 3-2-2 Mounting and Dimensions Non-Backlit Display Option Vertical Rear Pipe Mounting Top View R.H. Side View Wall Mounting Panel Mounting Panel Mounting Figure 3-3-1 Mounting and Dimensions Backlit Display Option Case Outline Panel Cutout 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 7/993-6 LEGEND: Figure 3-3-2 Mounting and Dimensions Backlit Display Option Vertical Rear Pipe Mounting Top View R.H. Side View Wall Mounting Panel Mounting Panel Mounting Page 4. Power Wiring 4.1 Overview 4.2 General Wiring Practices for Power Wiring 4.3 Power Wiring Considerations 4.4 Installing Power Wiring Follow the procedure in Table 4-1 to install AC power wiring. Page Page 5. I/O Setup and System Configuration 5.1 Overview 5.2 I/O Setup and Configuration Tasks Page 5.3 Performing I/O Setup The procedure for I/O setup configuration is shown in Table 5-1. Table 5-1 Procedure for Performing I/O Setup Page Page Page 5.4 Configuring Current Adjusting Type (CAT) Control and/or Retransmission of Process Variables Page 5.5 Configuring On/Off, Duration Adjusting Type (DAT), or Pulse Frequency Type (PFT) Control Table 5-3 Procedure for Configuring On/Off Control Table 5-4 Procedure for Configuring PFT Control Table 5-5 Procedure for Configuring DAT Control 5.6 Configuring Alarms 5.7 Setting the Clock 5.8 Configuring AutoClean Page Page I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 5-21 5.9 Selecting a Computed Value to Be Displayed Purpose %REJECTION: computed percent rejection: ()x1 Step Screen Action 1 Go to CONFIGURATION | ADVANCED FEATURES | COMPUTED VALUE. Page 5.10 Summary of Menu Choices and System Defaults 9782C-S0 9782C-W0 9782C-S0 9782C-W0 default is value of lower range limit default is value of upper range limit wide range models only standard range models with cell constant of 1, 10, 25, or 50: standard range models with cell constant of 0.01 or 0.1: wide range models for all cell constants: 6. Input and Output Wiring 6.1 Overview 6.2 General Wiring Practices for I/O Wiring Instrument wiring should conform to national and local electrical codes. Page 6.3 Wiring Analog Inputs and Outputs Page 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 7/996-6 Power & Relay Terminals No. 2 Temp. Compensator No. 1 Temp. Compensator Cell 2 Electrodes Cell 1 Electrodes Note 4 Figure 6-1 Terminal Connections Case (as viewed from front) Note 3 Voltage & Current Output Terminals 6.4 Wiring Relays 6.4.1 Installation CAUTION Page 6.4.2 Disconnecting RC Arc Suppression Circuits Follow the procedure in Table 6-5 to disconnect the RC arc suppression circuits. 6.4.3 Wiring a Device to the Relay Indicating Output Range Status Figure 6-3 Interconnections between 9782 and Recorder with Range Identification by Point Change Page 7. AutoClean Theory and Piping 7.1 Overview 7.2 AutoClean Sequence and Piping AutoClean Theory and Piping 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 7-3 Automatic Was h Setup AutoClean Op eration Figure 7-1 Automatic Cell Wash Setup Select valves and fittings with appropriate pressure ratings Minimize liquid volume in system Page 8. Calibration 8.1 Overview Page 8.2 Recommendations for Successful Measurement and Calibration 8.3 Entering the Cal Factor for Each Cell 8.4 Performing Calibration Trim Table 8-3 Procedure for Performing Calibration Trim Using a Reference Solution 8.5 Removing Calibration Trim Values 8.6 Determining and Entering the TDS Conversion Factor Page Page 9. Diagnostics and Messages 9.1 Overview 9.2 System Status Messages 9.3 Process Alarm Messages 9.4 On-Line Diagnostics and System Error Messages Self-tests at 0.5 second intervals Output affected by error or 9.5 Off-Line Diagnostics 9.5.1 Display and Keyboard Test Page 9.5.2 Output Tests CAUTION Page 10. Maintenance 10.1 Overview This section provides instructions for a variety of maintenance tasks. The topics in this section are listed below. Page 10.2 Output Calibration Table 10-1 Procedure for Calibrating Outputs Page 10.3 Specifying a Tagname or Other Display String 10.4 Viewing Product Information and Changing Model Number Stored in Memory Page 10.5 Adjusting the Screen Contrast The display contrast can be adjusted to suit the viewing conditions at the installation site. To adjust the display contrast, follow the procedure in Table 10-4. 10.6 Entering a Password for Security Follow the procedure in Table 10-5 to enter a password. 10.7 Resetting All Configuration and Calibration Values to Factory Settings 10.8 Entering Values for Lead Resistance Compensation (Wide Range Only) Page 10.9 Replacing the Fuse Page Page 11. Accessories and Replacement Parts List 11.1 Overview 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 7/9911-2 11.2 Part Numbers Part numbers for field-replaceable parts and accessories are provided in Table 11-1. Table 11-1 Part Numbers AVAILABLE CABLES Page Appendix A Proportional Control Tuning Page Appendix B Two-Cell Applications Page Page Page Appendix C Microprocessor Board Switch Settings Appendix C - 2 9782 Series Conductivity/Resistivity Analyzer/Controller - Operators Manual 7/99 Table C-1 Microprocessor Board Switch Settings Appendix D Using a Precision Check Resistor