Lincoln Electric SVM158-A service manual Table of Contents Theory of Operation Section

Models: SVM158-A

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Section E-1Section E-1

TABLE OF CONTENTS

-THEORY OF OPERATION SECTION-

Theory of Operation

Section E

General Description

E-2

Input Line Voltage, Auxiliary Transformer and Precharge

E-2

Switch Board and Main Transformer

E-3

Power board, Control Board, and SPI Communications

E-4

Output Rectifier and Choke

E-5

Thermal Protection

E-6

Protection Circuits

E-6

Over current Protection

E-6

Under/Over Voltage Protection

E-6

Insulated Gate Bipolar Transistor (IGBT) Operation

E-7

Pulse Width Modulation

E-8

Minimum/Maximum Output

E-8

FIGURE E.1 – V350-PRO BLOCK LOGIC DIAGRAM

 

 

 

Main Switch Board

 

 

 

To Control

 

 

 

 

 

 

Board

 

 

 

 

 

 

 

 

 

 

Feedback

Current

 

Input

 

 

 

 

 

 

 

 

Positive

Input switch

 

 

 

Primary

 

 

 

 

Output

Rectifier

 

 

 

 

 

 

 

Terminal

 

 

 

Current

 

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

 

 

 

Reconnect

 

 

 

 

 

 

Choke

Negative

 

 

 

 

 

 

 

 

 

Output

 

 

Switch

 

 

 

 

 

 

 

Terminal

 

 

 

 

 

Primary

 

 

 

Sense

 

 

 

 

 

Current

 

 

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

 

 

 

Fan

ControlanF

 

 

 

 

IGBTDriveSignal

VoltageOutput

24VAC

 

115VAC Fan Supply

 

Primary Current Feedback

 

 

 

 

 

 

 

 

 

 

 

Input Relay Control

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary

 

 

 

Soft Start Control

 

 

 

 

115VAC, 42VAC Transformer

 

 

V/F Capacitor Feedback (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine Control Supply

 

 

 

 

 

 

 

+15VDC, -15VDC, +5VDC

 

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

 

 

Board SPI Supply +15VDC +5VDC

 

 

Control Board

 

28VAC

40VDC

 

 

 

 

 

 

 

 

14 Pin

 

RS232 Supply +5VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RS232

Amphenol

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPI Communications

& +15VDC, +5VDC Supply

 

 

Remote Control & Trigger

Remote

 

Mode

Advanced

 

 

 

Panel

Display

Process

 

 

 

 

 

Board

 

Panel

 

 

 

 

 

 

(Not used if APP

Panel

 

 

 

 

 

 

 

is in place)

 

6 Pin

 

 

 

 

12

 

 

 

 

 

 

 

 

 

VDC

 

 

 

 

 

Amphenol

 

 

 

 

 

 

 

 

 

 

 

 

Output

Weld

Optional Solenoid

 

 

 

 

 

Control

Terminals

 

 

 

 

Output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Potentiometer

 

 

 

 

 

 

 

 

 

 

 

V350-PRO

 

 

 

 

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Lincoln Electric SVM158-A service manual Table of Contents Theory of Operation Section