Lincoln Electric SVM158-A Output Load Current, Transducer Removal and Replacement Procedure

Models: SVM158-A

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F-39

 

 

 

 

F-39

 

 

 

 

TROUBLESHOOTING AND REPAIR

 

 

 

 

CURRENT TRANSDUCER TEST (continued)

 

 

 

 

 

TABLE F.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXPECTED TRANSDUCER FEEDBACK

 

 

 

 

OUTPUT LOAD CURRENT

 

 

 

 

 

 

 

 

 

 

VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300

 

 

 

2.4

 

 

 

 

 

250

 

 

 

2.0

 

 

 

 

 

200

 

 

 

1.6

 

 

 

 

 

150

 

 

 

1.2

 

 

 

 

 

100

 

 

 

0.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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8.Check the feedback voltage from the current transducer using a resistive load bank and with the V350-PRO in mode 200. Mode 200 is a constant current test mode. This mode can be accessed from the front panel of the V350 by pressing and holding the Mode Select but- ton while turning the machine on. NOTE: Machines with an Advanced Process Panels do not have a mode select button. Use the same procedure except hold in the Memory button on the advanced process panel instead of the mode select button. Then, rotate the output knob while still holding the Mode Select button in until the displays read “Mode 200”. Release the Mode Select Button and the machine will be in mode 200. With the V350- PRO in mode 200, apply the grid load across the output of the V350-PRO, set machine out- put to 300 amps and enable WELD TERMI- NALS. Adjust the grid load to obtain 300 amps on the external ammeter and check feedback voltages per Table F.5.

A.Pin 1 (lead 801) to Pin 6 (lead 806) should read 2.4 VDC (machine loaded to 300 amps).

9.If for any reason the machine cannot be loaded to 300 amps, Table F.5. shows what feedback voltage is produced at various cur- rent loads.

10.If the correct supply voltages are applied to the current transducer, and with the machine loaded, the feedback voltage is missing or not correct the current transducer may be faulty. Before replacing the current transducer, check the leads and plugs between the control board (J8) and the current transducer (J90). See The Wiring Diagram. For access to plug J90 and the current transducer refer to: Current

Transducer Removal and Replacement Procedure.

11.Remove input power to the V350-PRO.

12.Replace the control box top and any cable ties previously removed.

13.Install the case wraparound cover using the 5/16” nut driver.

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V350-PRO

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Lincoln Electric SVM158-A service manual Output Load Current, Transducer Removal and Replacement Procedure