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TROUBLESHOOTING & REPAIR
F-22 F-22
RANGER 305D
HINGES
RANGER305D
ENGINE
ACCESS
DOOR
SERVICE
LOCKING TAB
FIGURE F.1– DOOR REMOVAL
CASE COVER REMOVALAND REPLACEMENT PROCEDURE (continued)

REMOVAL PROCEDURE

1. Turn the engine off.
2. Unlatch and open the engine service
access doors.
3. To remove each door, partially close the
door until the locking tabs at the hinges dis-
engage from the slots in the base. Hold the
door at this angle while sliding it off the
hinge. It may be necessary to lightly tap the
door with a rubber mallet to free it from the
hinge. See Figure F.1.
4. Remove the exhaust pipe extension.
5. Remove the cover seal from around the lift
bail.
6. Remove the sheet metal and machine
screws holding the case cover in place.
7. Remove the sheet metal screws from the
right and left case sides. lift the case cover
slightly,then tilt each side back and lift up to
free the bottom tabs from their slots.
8. Lift the case cover off the machine.
NOTE: It is necessary to remove the fuel cap in
order to take the case cover off the machine.
Screw the cap back on when working on the
Ranger 305D.

REPLACEMENT PROCEDURE

1. Install the right and left case sides and
screw them in place.
2. Remove the fuel cap, then carefully set the
case cover in place. Replace the fuel cap
and the lift bail cover seal.
3. Install the exhaust pipe extension.
4. Install the screws that hold the case cover
in place.
5. Install each door by positioning it as
described in step 3 of the removal proce-
dure, then slide it fully on the hinge.
6. Close and latch the doors.