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F-5

TROUBLESHOOTING & REPAIR

 

F-5

TROUBLESHOOTING GUIDE

 

 

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

POWER OUTPUT PROBLEMS

 

 

 

No auxiliary power at one or more

1. Check for loose or faulty con-

1. Check for tripped circuit break-

receptacles, or at the 14 pin

nections at any cords attached

ers and/or tripped GFCI recep-

Amphenol receptacle. Weld output

to the auxiliary output recepta-

tacles.

 

is normal, and the engine operates

cles, or to the 14 pin Amphenol

2. Perform the Stator Voltage

normally.

 

receptacle.

Tests.

 

The machine has low welding out-

1. The engine RPM may be too

1. The high idle speed may be low.

put and low auxiliary output.

low.

Perform

the Engine Throttle

 

 

2. The brushes may be worn,

Adjus ment Test.

 

 

sticking, or poorly seated.

NOTE: If the engine high idle RPM

 

 

 

is normal, but the engine slows

 

 

 

down

excessively when the

 

 

 

machine is placed under a normal

 

 

 

welding or auxiliary load. The

 

 

 

engine may have lost horsepower,

 

 

 

and may be in need of service.

 

 

 

NOTE: Normal Full load engine

 

 

 

speed should be about 3500 RPM.

 

 

 

2. Inspect and, if necessary, ser-

 

 

 

vice the brushes and slip rings

 

 

 

S

vice procedure.

 

 

 

per the

Brush and Slip Ring

 

 

 

3. Perform

the Rotor Voltage

 

 

 

T st.

 

 

 

 

4. Perform the Stator Voltage

 

 

 

Test.

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

RANGER 305D

Page 59
Image 59
Lincoln Electric SVM175-A service manual Tests, Engine Throttle, Adjus ment Test, Brush and Slip Ring, Rotor Voltage