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TROUBLESHOOTING & REPAIR |
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TROUBLESHOOTING GUIDE |
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| Observe Safety Guidelines | ||
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| detailed in the beginning of this manual. | |||
PROBLEMS |
| POSSIBLE AREAS OF | RECOMMENDED | ||
(SYMPTOMS) |
| MISADJUSTMENT(S) | COURSE OF ACTION | ||
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| POWER OUTPUT PROBLEMS |
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No auxiliary power at one or more | 1. Check for loose or faulty con- | 1. Check for tripped circuit break- | |||
receptacles, or at the 14 pin | nections at any cords attached | ers and/or tripped GFCI recep- | |||
Amphenol receptacle. Weld output | to the auxiliary output recepta- | tacles. |
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is normal, and the engine operates | cles, or to the 14 pin Amphenol | 2. Perform the Stator Voltage | |||
normally. |
| receptacle. | Tests. |
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The machine has low welding out- | 1. The engine RPM may be too | 1. The high idle speed may be low. | |||
put and low auxiliary output. | low. | Perform | the Engine Throttle | ||
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| 2. The brushes may be worn, | Adjus ment Test. | ||
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| sticking, or poorly seated. | NOTE: If the engine high idle RPM | ||
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| is normal, but the engine slows | ||
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| down | excessively when the | |
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| machine is placed under a normal | ||
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| welding or auxiliary load. The | ||
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| engine may have lost horsepower, | ||
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| and may be in need of service. | ||
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| NOTE: Normal Full load engine | ||
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| speed should be about 3500 RPM. | ||
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| 2. Inspect and, if necessary, ser- | ||
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| vice the brushes and slip rings | ||
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| S | vice procedure. | |
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| per the | Brush and Slip Ring | |
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| 3. Perform | the Rotor Voltage | |
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| T st. |
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| 4. Perform the Stator Voltage | ||
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| Test. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call