
Return to Master TOC
Return to Master TOC
Return to Master TOC
Return to Master TOC
ii | SAFETY |
|
|
|
|
|
| ii | ||||||||
| ELECTRIC SHOCK can kill. |
|
|
|
|
|
|
|
| ARC RAYS can burn. |
| |||||
|
|
|
|
|
|
|
|
| ||||||||
| 3.a. The electrode and work (or ground) circuits |
|
|
|
|
|
|
|
| 4.a. Use a shield with the proper filter and cover | ||||||
| are electrically “hot” when the welder is on. |
|
|
|
|
|
|
|
| plates to protect your eyes from sparks and | ||||||
|
|
|
|
|
|
|
|
| ||||||||
|
|
|
|
|
|
|
|
| ||||||||
| Do not touch these “hot” parts with your bare |
|
|
|
|
|
|
|
| the rays of the arc when welding or observing | ||||||
| skin or wet clothing. Wear dry, |
|
|
|
|
|
|
|
| open arc welding. Headshield and filter lens | ||||||
| gloves to insulate hands. |
|
|
|
|
|
|
|
| should conform to ANSI Z87. I standards. | ||||||
3.b. Insulate yourself from work and ground using dry insulation. |
|
|
| 4.b. Use suitable clothing made from durable | ||||||||||||
| Make certain the insulation is large enough to cover your full |
|
|
|
|
|
|
| material to protect your skin and that of your helpers from | |||||||
| area of physical contact with work and ground. |
|
|
|
|
|
|
| the arc rays. |
|
|
|
|
|
| |
| In addition to the normal safety precautions, if welding |
|
|
| 4.c. Protect other nearby personnel with suitable, | |||||||||||
| must be performed under electrically hazardous |
|
|
|
|
|
|
| screening and/or warn them not to watch the arc nor expose | |||||||
| conditions (in damp locations or while wearing wet |
|
|
|
|
|
|
| themselves to the arc rays or to hot spatter or metal. |
| ||||||
| clothing; on metal structures such as floors, gratings or |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| FUMES AND GASES |
| ||||||||
| kneeling or lying, if there is a high risk of unavoidable or |
|
|
|
|
|
|
|
|
| ||||||
| scaffolds; when in cramped positions such as sitting, |
|
|
|
|
|
|
|
| can be dangerous. |
| |||||
| the following equipment: |
|
|
|
|
|
|
|
|
| ||||||
| accidental contact with the workpiece or ground) use |
|
|
|
|
|
|
|
| 5.a. Welding | may | produce | fumes and | gases | ||
| • Semiautomatic DC Constant Voltage (Wire) Welder. |
|
|
|
|
|
|
|
| |||||||
| • DC Manual (Stick) Welder. |
|
|
|
|
|
|
|
|
| hazardous to health. Avoid breathing these | |||||
| • AC Welder with Reduced Voltage Control. |
|
|
|
|
|
|
|
|
| fumes and gases.When welding, keep | |||||
|
|
|
|
|
|
|
|
|
| |||||||
|
|
|
|
|
|
|
|
|
| your head out of the fume. Use enough | ||||||
3.c. In semiautomatic or automatic wire welding, the electrode, |
|
|
|
|
|
|
|
|
| ventilation and/or exhaust at the arc to keep | ||||||
|
|
|
|
|
|
| fumes and gases away from the breathing zone. | When | ||||||||
| electrode reel, welding head, nozzle or semiautomatic |
|
|
|
|
|
|
| welding with electrodes which require special | |||||||
| welding gun are also electrically “hot”. |
|
|
|
|
|
|
| ventilation such as stainless or hard facing (see | |||||||
3.d. Always be sure the work cable makes a good electrical |
|
|
|
|
|
|
| instructions on container or MSDS) or on lead or | ||||||||
|
|
|
|
|
|
| cadmium plated steel and other metals or coatings | |||||||||
| connection with the metal being welded. The connection |
|
|
|
|
|
|
| which produce highly toxic fumes, keep exposure as | |||||||
| should be as close as possible to the area being welded. |
|
|
|
|
|
|
| low as possible and below Threshold Limit Values (TLV) | |||||||
3.e. Ground the work or metal to be welded to a good electrical |
|
|
|
|
|
|
| using local exhaust or mechanical ventilation. In | ||||||||
|
|
|
|
|
|
| confined spaces or in some circumstances, outdoors, a | |||||||||
3.f. | (earth) ground. |
|
|
|
|
|
|
| respirator may be required. Additional precautions are | |||||||
Maintain the electrode holder, work clamp, welding cable and |
|
|
|
|
|
|
| also | required | when | welding on | galvanized | steel. | |||
| welding machine in good, safe operating condition. Replace |
|
|
| 5. b. The operation of welding fume control equipment is affected | |||||||||||
| damaged insulation. |
|
|
|
|
|
|
| by various factors including proper use and positioning of the | |||||||
3.g. Never dip the electrode in water for cooling. |
|
|
|
|
|
|
| equipment, maintenance of the equipment and the specific | ||||||||
|
|
|
|
|
|
| welding procedure and application involved. | Worker expo- | ||||||||
3.h. Never simultaneously touch electrically “hot” parts of |
|
|
|
|
|
|
| sure level should be checked upon installation and periodi- | ||||||||
| electrode holders connected to two welders because voltage |
|
|
|
|
|
|
| cally thereafter to be certain it is within applicable OSHA PEL | |||||||
| between the two can be the total of the open circuit voltage |
|
|
|
|
|
|
| and ACGIH TLV limits. |
|
|
|
|
| ||
| of both welders. |
|
|
| 5.c. Do not weld in locations near chlorinated hydrocarbon vapors | |||||||||||
3.i. | When working above floor level, use a safety belt to protect |
|
|
|
|
|
|
| coming from degreasing, cleaning or spraying operations. | |||||||
|
|
|
|
|
|
| The heat and rays of the arc can react with solvent vapors to | |||||||||
3.j. | yourself from a fall should you get a shock. |
|
|
|
|
|
|
| form phosgene, a highly toxic gas, and other irritating prod- | |||||||
Also see Items 6.c. and 8. |
|
|
|
|
|
|
| ucts. |
|
|
|
|
|
|
| |
|
|
|
|
| 5.d. Shielding gases used for arc welding can displace air and | |||||||||||
|
|
|
|
|
|
|
|
| cause injury or death. Always use enough ventilation, | |||||||
|
|
|
|
|
|
|
|
| especially in confined areas, to insure breathing air is safe. | |||||||
|
|
|
|
| 5.e. Read and understand the manufacturerʼs instructions for this | |||||||||||
|
|
|
|
| ||||||||||||
|
|
|
|
|
|
|
|
| equipment and the consumables to be used, including the | |||||||
|
|
|
|
|
|
|
|
| material safety data sheet (MSDS) and follow your | |||||||
|
|
|
|
|
|
|
|
| employerʼs safety practices. MSDS forms are available from | |||||||
|
|
|
|
|
|
|
|
| your | welding | distributor or | from | the | manufacturer. | ||
|
|
|
|
| 5.f. Also see item 1.b. |
|
|
|
|
| ||||||
|
|
|
|
| AUG ʻ06 |
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
|