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F-88

TROUBLESHOOTING & REPAIR

F-88

 

CHOPPER MODULE REMOVAL AND REPLACEMENT (continued)

 

 

FIGURE F.19 – EXCITER LEADS T1, T2, T3

 

 

 

 

 

 

 

 

 

 

B8

B7

HL W11

 

 

 

 

HL W6

 

 

 

B1

 

 

 

B4

 

 

 

 

 

 

 

B2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B5

 

HL W5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B3

 

 

 

B6

 

 

 

 

 

 

 

HL W4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HL W9

 

 

 

 

 

HL W8

 

 

 

 

 

 

 

SL302

SL301

 

 

 

SL13

 

 

 

 

 

PROCEDURE

SL14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Removal

 

 

7.

Remove the Power Module assembly from

1.

Turn the engine off.

 

 

 

2. Perform the Case Cover Removal

 

 

 

 

the machine.

 

 

 

 

 

 

Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

3. Perform the Power Module Capacitor

 

 

 

 

 

 

 

 

 

 

 

 

Discharge procedure.

 

 

 

 

TERMINAL

 

LEADS

 

 

 

 

 

 

 

 

 

4.

Disconnect leads 23 and 25 at their in-line

 

 

 

 

 

 

 

 

 

 

 

 

B4

 

 

 

 

 

Heavy lead W11, small

 

 

 

couplings.

 

 

 

 

 

 

 

 

lead 14

 

5.

Using the 7/16” socket wrench, remove the

 

 

B5

 

 

 

 

 

HL W5, SL 13

 

 

 

following leads. Label the leads before

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B6

 

 

 

 

 

HL W8

 

 

 

removal. Cut cable ties as needed. Note

 

 

 

 

 

 

 

 

 

 

placement of leads and fasteners: screw,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B1

 

 

 

 

 

HL W6

 

 

 

lead.

 

 

 

 

 

 

 

 

 

 

 

lock washer, flat washer, small lead, heavy

 

 

B2

 

 

 

 

 

HL W4, SL 301

 

6.

Using a 3/8” socket wrench, remove the three

 

 

 

 

 

 

 

 

 

screws holding the power module assembly

 

 

B3

 

 

 

 

 

HL W9, SL 302

 

 

 

to its brackets on the vertical baffle. Remove

 

 

 

 

 

 

 

 

 

 

the plastic strip with the top two screws. Be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sure to support the Power Module as you

 

 

 

 

 

 

 

 

 

 

 

 

remove the last screw.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER 305D

 

 

 

 

Page 142
Image 142
Lincoln Electric SVM175-A service manual Chopper Module Removal and Replacement, Procedure, Terminal