
TOC
TOC
ELECTRICAL DIAGRAMS | |||
PC BOARD ASSEMBLY - CHOPPER PC BD - ALL CODES |
|
| |
| STRP |
|
|
Return to Master
SOLID | H |
|
| :REBMUN | 500/24/22 | :ETAD | FU | :NIOITSOPISD | :21 | - | :DEVORPPA | GNIWARD ISHT ELACS TON OD | ||
:NIOISVER |
| TCEJORP | LAVORPPA | LIARETAM | :ELACS | MAB | :REEINGNE | .SDRADNATS DEHSILBUP HITW | ||||||
|
| :REBMUN |
|
|
|
|
|
| EERGED A FO 5. ± IS SELGNA LLA NO | |||||
EDGE | TNEMUCOD |
|
| TNEMUCOD | YLBMESSA DRAOB CP KINS TAEH REPPOHC | :TCEJBUS |
| EERGA OT ")t(" ECNARELOT LIARETAM | ||||||
|
| BWS | :YB NWARD | 20. ± IS SLAMICED ECALP 2 NO | ||||||||||
|
|
|
|
|
|
|
| 200. ± IS SLAIMCED ECALP 3 NO | ||||||
___ FO ___ EGAP | SREDLEW INGNE |
|
|
|
|
|
|
| ||||||
|
|
|
|
|
|
|
| |||||||
|
| 1 | 1 |
|
|
|
|
| :EPYT TNEMIPUQE | :ECNEREFER |
|
| ECNARELOT DIEIFCEPS EISWREHTO SSELNU | |
|
|
|
|
|
|
|
|
|
|
|
| NIOTAMROFIN NIGSED | 6502E REP ECNARELOT GNIRUTCAFUNAM | |
|
|
| .CNI ,LABOLG NLOCNIL FO NIOSISMREP NETITRW SSERPXEEHT TUOHITW ESOPRUP YNA ROF DESU RO SEITRAP REHTO OT:LIATNEIDFNOC & YRATIERPORP | |||||||||||
| DETACINUMMOC ,DETAICLPUD EB TON YAM DNA .CIN ,LABOLG NLOCINL YB DENWO NIOTAMROFIN YRATIERPORP SINATNOC TNEMUCOD ISHT |
|
|
VIEW ONLY | CODEAND | ENCAPSULATING BLANKNUMBER | ARESUPERSEDED. |
VENDOR. | |||
REFERENCE | VENDOR |
Return to Section TOC
Return to Master TOC
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||
50V,10% |
|
|
|
|
| DIODE, DIODE,5W,20V,5% |
|
|
| 1,3/4,GREEN,HLMP- |
| . |
| RESISTOR,MF,1/4W,47.5,1% RESISTOR,MF,1/4W,100,1% RESISTOR,MF,1/4W,2.67K,1% RESISTOR,MF,1/4W,15.0K,1% RESISTOR,MF,1/4W,221K,1% RESISTOR,MF,1/4W,1.82K,1% RESISTOR,MF,1/4W,68.1K,1% | UP,MF,5W,3- | CONTROLLER,IMODE,2842A- | ||||||
DESCRIPTION MODULE,4 CONNECTOR,TERMINAL,POWER,6 | CAPACITOR,ALEL,68,63V,20%,LOWESR- CAPACITOR,PEMF,1.0,63V,10% CAPACITOR,CEMO,0.1, | CAPACITOR,ALEL,10000,100V,20% CAPACITOR,CEMO,.022,50V,20% CAPACITOR,CEMO,4700p,50V,10% CAP,ALEL,22,63V,20% CAPACITOR,CEMO,330p,100V,5% DIODE,AXLDS,1A,400V DIODE,SCHOTTKY,AXLDS,1A,30V,1N5818 DIODE,T247,70A,600V,ULTRA DIODE,AXLDS,3A,600V,UFR ZENER ZENER ZENER ZENER ZENER FUNCTIONAL CHOKE,1.0MH,15%,0.8A,SLEEVED LED,T OPTOCOUPLER,TTL TRANSISTOR,NPN,TO226,0.5A,40V,2N4401 TRANSISTOR,NMF,T220,8A,500V,IRF840(SS) RESISTOR,MF,1/4W,1.00K,1% RESISTOR,MF,1/4W,10.0,1% | RESISTOR,MF,1/4W,47 RESISTOR,MF,1/4W,10 RESISTOR,MF,1/4W,4.75K,1% RESISTOR,MF,1/4W,562,1% RESISTOR,MF,1/4W,475,1% RESISTOR,MF,1/4W,44.2K,1% | RESISTOR,MF,1/4W,100K,1% RESISTOR,MF,1/4W,221,1% RESISTOR,MF,1/4W,33 RESISTOR,STAND RESISTOR,MF,1/4W,1.21K,1% IC,CMOS,DRIVER,MOSFET,4451(SS) IC,PWM IC,CMOS,DRIVER,MOSFET,2110(SS) | ||||||||||||||||||
| PIN - |
|
|
|
|
|
|
| 1N4733A | 1N5357B |
| POINT | CMR - SPD,HI - | 0K,1% |
|
| 3K,5% . |
|
| |||
|
|
|
|
|
|
|
|
|
|
| 1N4751A |
|
|
| ,1% |
|
|
|
|
| ||
|
|
|
|
|
|
|
|
| 1N4740A | 1N4746A | TEST | OUT,HI - |
|
| .2K,1% |
|
| |||||
|
|
|
|
|
|
|
|
| 1W,5.1V,5% |
| 1W,18V,5% | . |
|
|
|
| ||||||
|
|
|
|
|
|
|
|
| 1W,10V,5% |
| 1W,30V,5% |
| 3502- |
| 5K |
|
|
|
|
| ||
|
|
|
|
|
|
|
|
| DIODE, | DIODE, DIODE, |
|
|
|
|
|
|
|
|
| |||
PART NO. | ||||||||||||||||||||||
QTY | 6 | 1 1 9 | 4 | 1 | 3 | 2 |
|
|
| 2 | 3 1 1 2 8 | 2 2 2 1 | 14 | 1 1 1 1 1 1 5 1 1 1 1 2 1 | 1 | |||||||
2 |
| 2 3 1 | 2 | 1 | 1 1 1 1 2 | 1 | 4 | 1 |
|
| 1 | |||||||||||
| B6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| R7, |
| R22, R26, R30, |
|
|
|
|
| B5, | C6, | C11 |
|
|
|
|
|
|
|
|
|
|
|
| R6, |
|
|
|
|
| |
REFERENCE A1, B2,B1, | C1 C2 C3, C13, C8, C14, C17, C21 C22 D1, D6,D5, D7 D9, DZ1 DZ2 DZ3 DZ6 DZ7, FTP1, L1 LED2,LED1,LED3 OCI1 Q1, Q3 R1, R2, R8, R11, R12, R15R14, R16 R17 R19, R23, R27, R54R52, R32 R33 R34 R35 R36 R37 R39,R38,R40,R41, R42 R47 R48 R49 R50 R53R51, X1 X2 X3 | |||||||||||||||||||||
| B4, B3, | C20 C7, |
|
|
|
|
|
|
|
|
|
|
|
| R5, R4, |
| R25, R21, |
|
|
|
| |
| C15, C19 C18, C23 |
|
| D11 | D10 |
|
|
| FTP2 |
| R13 |
|
|
|
| |||||||
A2 | C4, | C9, |
| D12 |
|
|
| DZ8 |
|
| Q5Q4,Q2, R9R3,R18 R31 | R29,R28,R24,R20, |
|
|
|
| ||||||
|
| C16, |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
| C5, | C10, |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
N.A.,N.D. |
| N.C. |
|
|
|
|
|
|
|
|
|
|
|
| N.A. |
|
|
|
| N.A. | N.A. | |
| N.B. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| HEADBUTTONSCREW WASHER | RESIN | |
BOARDBLANK | TRAY | INTERFACEPAD | ||
WASHER | ENCAPSULATING | |||
DESCRIPTION P.C. | W- W- HEATSINK TORX LOCK CLAMP GASKET POTTING EPOXY THERMAL LABEL | |||
PART No. | CL012867 CL012868 M19780 | |||
REQ'D | 1 1 1 4 4 4 1 280 | |||
1 |
|
| g. | |
|
| 1 | 2 4 |
ITEM 1 2 3 4 5 7 8 9 10 12 13
PER E1911 AND E3875. PER
|
|
| SAME | FORIGBTs. |
|
|
|
|
|
|
|
|
|
| ||
|
| . |
|
|
|
|
|
|
|
|
|
|
| |||
|
|
| THE |
|
|
|
|
|
|
|
|
|
| |||
ISO |
|
|
| SAME | MANUFACTURINGSEE |
|
| TO BEFREEOF LABELCOVERTO |
| ALL PREVIOUS DASHNUMBERS |
|
| ||||
|
| BY |
|
|
|
|
|
| ||||||||
TODAMAGE BY STATICELECTRICITY. | PLACES)(6 | HAVE |
|
|
|
|
| |||||||||
| CODES |
|
|
|
|
|
| |||||||||
|
| TO |
|
|
|
|
|
|
| |||||||
| SUPPLIED |
|
|
|
|
|
|
|
| |||||||
E1880 |
|
| CODE. |
|
|
|
|
| ||||||||
| BE |
|
|
|
|
|
| |||||||||
PER |
| SORT5 |
|
|
|
|
|
| ||||||||
| TO |
| SORT | PLACED INAREA.THIS | .63FROMSURFACE)TOP | ONE |
|
|
| |||||||
|
| ASSEMBLY |
|
|
| |||||||||||
| ARE | WITHIN |
| CODE]. |
|
|
| |||||||||
|
| AND |
|
|
| |||||||||||
|
|
| BE |
| TRAY. |
|
| |||||||||
|
| BOARD |
|
|
|
| ||||||||||
| BOARD | TO |
|
|
| |||||||||||
|
| CODE |
|
| ||||||||||||
| IS |
| I.D.AND |
|
|
| ||||||||||
CONNECTIONS | P.C. |
|
|
| TOP. |
| POTTING |
|
| |||||||
| HANDLING. | P.C. | VGE(TH) |
| BETO |
|
|
| POTTING. | NUMBER, |
|
| ||||
|
| TERMINAL | COMMON | VENDOR |
| TRAY |
| ON |
|
| ||||||
|
|
| COMMON A |
|
| (WITHIN | NUMBER |
|
|
| ||||||
| SUBJECTIS |
| A |
|
| CODES. | OF.10 |
| TOBE | DASH |
|
| ||||
|
|
| ON | SAMETHE | LABELS |
|
| DASH | AFTERESD |
|
| |||||
|
| ON | TRANSISTORS. | DETERMINE |
|
| . LABEL |
|
| |||||||
|
|
| HAVE |
|
| THREADS | ]"[LATEST | NOT | MFD/VOLTS | |||||||
| BEFORE |
| MODULES |
| TO | WITHIN |
| ONE | LATESTUSES | |||||||
| DEVICE | INSPECT |
| FOR TO |
|
| AND | SPECIFIED: | HENRIES | |||||||
| E2454SEE | COMPONENTS |
| ARE |
| TO | TERMINALS)(6 AND | = OHMS | ||||||||
| VCE(SAT) |
|
| |||||||||||||
|
| SOLDERING,AFTER | ELECTRONIC | DIODES | IDENTIFICATIONMODULE | SURFACES | "L11845 | ASSEMBLY | OTHERWISE | = = | ||||||
| NOTES: CAUTION:N.A.THIS |
| THESE | SAME | INFORMATION | ENCAPSULATE | MATERIAL BOARDON | PRODUCTIONCURRENT | CAPACITANCE | |||||||
| N.B. N.C. N.D. |
|
| N.E. N.F. N.G.TOP | PRINTN.H. | THISN.J. | UNLESS | INDUCTANCE RESISTANCE |
1 | R19 R20 R21 | C8 | C9 | R22 R29 R30 |
MAKE TEST L 1
TOC
TOC
| 2A |
|
B4 | B5 | B6 |
ASSEMBLY DETAIL
9
N.F.
N.G.
5
ASSEMBLY
Return to Master
4
13
N.H.
3

L1 1 8 4 5 -1
R7 |
|
|
R15 | LED1 | |
B8 |
| R18 |
| D1 | |
B7 | OCI1 | |
CHOPPER0 |
| C3 |
| DZ1 | |
|
| |
|
| R16 |
|
| R1 |
|
| R31 |
|
| R13 |
3 0 | Q1 | Q2 |
| C14 | |
|
| R2 |
| B1 |
|
DZ3 |
| R9 | C1 | FTP2 | R8 |
|
|
D6 |
|
| DZ8 |
|
| ||
D5 | C2 |
|
| R54 | R34 | C16 | |
| TP1 |
| LED3 | ||||
R17 |
| R48 R35 C23 | |||||
|
| R53 |
|
|
| ||
C5 |
| F | C4 |
|
| Q5 |
|
X1 |
|
| L1 |
|
| D9 | |
|
|
|
|
|
| ||
C6 | D10 |
|
|
|
| C21 |
|
DZ2 |
| R51 |
| LED2 |
| ||
R12 |
|
|
| Q4 |
| ||
|
| 2 D 1 |
|
| |||
|
|
|
| R52 | R33 | ||
R11 |
|
|
|
| R50 | ||
| Q3 |
| 6ZD | 7ZD |
| D7 |
|
|
| R32 | R38 R39 R40 R41 R42 |
|
| ||
R14 |
| R4 |
|
|
|
| R5 |
1A B2
R47 | 1 | R6 |
D1 | ||
C17 |
| R49 |
|
| |
X2 |
| C22 |
| C19 | |
|
| R36 |
|
| R37 |
|
| C18 |
C20 |
|
|
C7 |
|
|
X3 |
|
|
C15 |
|
|
C13 |
|
|
|
| R3 |
B3
CHOPPER P. C. BOARD
7
13
13 COMPLETED CHOPPER HEAT SINK
Section TOC
Master TOC
R23 R24 R25 | C1 1 | C1 0 | R26 R27 R28 |
N.H.
N.E.
|
| N.B. |
|
| oN | :RERUTCAFUNAM |
|
|
|
|
|
|
|
| |||
|
|
|
|
|
| |||
|
|
| SWERCS DESIVER ,7 MEIT | :ILATED EGNAHC | DELLORTNOC GINREEINGNE |
|
| |
|
|
|
|
|
|
| ||
NOTE: | Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. | Individual Printed Circuit Board Components are not available from Lincoln Electric. | This information is pro- | |||||
| vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the |
|
|
|
|
|
machine. | RANGER 305D |
|