TOC

TOC

G-38

ELECTRICAL DIAGRAMS

G-38

PC BOARD ASSEMBLY - CHOPPER PC BD - ALL CODES (L11845-1)

 

 

 

STRP

 

 

Return to Master

SOLID

H

 

1-54811L

E-19943MRC

:REBMUN

500/24/22

:ETAD

FU

:NIOITSOPISD

:21

-

:DEVORPPA

GNIWARD ISHT ELACS TON OD

:NIOISVER

 

TCEJORP

LAVORPPA

LIARETAM

:ELACS

MAB

:REEINGNE

.SDRADNATS DEHSILBUP HITW

 

 

:REBMUN

 

 

 

 

 

 

EERGED A FO 5. ± IS SELGNA LLA NO

EDGE

TNEMUCOD

 

 

TNEMUCOD

YLBMESSA DRAOB CP KINS TAEH REPPOHC

:TCEJBUS

1-79411L

EERGA OT ")t(" ECNARELOT LIARETAM

 

 

BWS

:YB NWARD

20. ± IS SLAMICED ECALP 2 NO

 

 

 

 

 

 

 

 

200. ± IS SLAIMCED ECALP 3 NO

___ FO ___ EGAP

SREDLEW INGNE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

 

:EPYT TNEMIPUQE

:ECNEREFER

 

 

ECNARELOT DIEIFCEPS EISWREHTO SSELNU

 

 

 

 

 

 

 

 

 

 

 

 

NIOTAMROFIN NIGSED

6502E REP ECNARELOT GNIRUTCAFUNAM

 

 

 

.CNI ,LABOLG NLOCNIL FO NIOSISMREP NETITRW SSERPXEEHT TUOHITW ESOPRUP YNA ROF DESU RO SEITRAP REHTO OT:LIATNEIDFNOC & YRATIERPORP

 

DETACINUMMOC ,DETAICLPUD EB TON YAM DNA .CIN ,LABOLG NLOCINL YB DENWO NIOTAMROFIN YRATIERPORP SINATNOC TNEMUCOD ISHT

 

 

VIEW ONLY

CODEAND

ENCAPSULATING BLANKNUMBER

ARESUPERSEDED.

VENDOR.

REFERENCE

VENDOR

Return to Section TOC

Return to Master TOC

-61)SS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

99S],3-IGBT(T12704- -DIODE(T12705

50V,10%

 

 

 

 

-FAST

DIODE, DIODE,5W,20V,5%

 

 

 

1,3/4,GREEN,HLMP-

 

.

 

RESISTOR,MF,1/4W,47.5,1% RESISTOR,MF,1/4W,100,1% RESISTOR,MF,1/4W,2.67K,1% RESISTOR,MF,1/4W,15.0K,1% RESISTOR,MF,1/4W,221K,1% RESISTOR,MF,1/4W,1.82K,1% RESISTOR,MF,1/4W,68.1K,1%

UP,MF,5W,3-

CONTROLLER,IMODE,2842A-

DESCRIPTION MODULE,4 CONNECTOR,TERMINAL,POWER,6

CAPACITOR,ALEL,68,63V,20%,LOWESR- CAPACITOR,PEMF,1.0,63V,10% CAPACITOR,CEMO,0.1,

CAPACITOR,ALEL,10000,100V,20% CAPACITOR,CEMO,.022,50V,20% CAPACITOR,CEMO,4700p,50V,10% CAP,ALEL,22,63V,20% CAPACITOR,CEMO,330p,100V,5% DIODE,AXLDS,1A,400V DIODE,SCHOTTKY,AXLDS,1A,30V,1N5818 DIODE,T247,70A,600V,ULTRA DIODE,AXLDS,3A,600V,UFR ZENER ZENER ZENER ZENER ZENER FUNCTIONAL CHOKE,1.0MH,15%,0.8A,SLEEVED LED,T OPTOCOUPLER,TTL TRANSISTOR,NPN,TO226,0.5A,40V,2N4401 TRANSISTOR,NMF,T220,8A,500V,IRF840(SS) RESISTOR,MF,1/4W,1.00K,1% RESISTOR,MF,1/4W,10.0,1%

RESISTOR,MF,1/4W,47 RESISTOR,MF,1/4W,10 RESISTOR,MF,1/4W,4.75K,1% RESISTOR,MF,1/4W,562,1% RESISTOR,MF,1/4W,475,1% RESISTOR,MF,1/4W,44.2K,1%

RESISTOR,MF,1/4W,100K,1% RESISTOR,MF,1/4W,221,1% RESISTOR,MF,1/4W,33 RESISTOR,STAND RESISTOR,MF,1/4W,1.21K,1% IC,CMOS,DRIVER,MOSFET,4451(SS) IC,PWM IC,CMOS,DRIVER,MOSFET,2110(SS)

 

PIN -

 

 

 

 

 

 

 

1N4733A

1N5357B

 

POINT

CMR - SPD,HI -

0K,1%

 

 

3K,5% .

 

 

 

 

 

 

 

 

 

 

 

 

 

1N4751A

 

 

 

,1%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1N4740A

1N4746A

TEST

OUT,HI -

 

 

.2K,1%

 

 

 

 

 

 

 

 

 

 

 

1W,5.1V,5%

 

1W,18V,5%

.

 

 

 

 

 

 

 

 

 

 

 

 

 

1W,10V,5%

 

1W,30V,5%

 

3502-

 

5K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIODE,

DIODE, DIODE,

 

 

 

 

 

 

 

 

 

PART NO. M16100-56S23006-1

S13490-206 S13490-173 S16668-11

S13490-215 S16668-5 S16668-6 S13490-181 S16668-8 T12199-1 T12705-23 T12705-61 T12705-59 T12702-52 T12702-27 T12702-25 T12702-45 T12702-38 TESTPT FUNTION T12218-12 T13657-3 S15000-28 T12704-68 T12704-72 S19400-1001 S19400-10R0

S19400-4752 S19400-1002 S19400-4751 S19400-5620 S19400-4750 S19400-4422

S19400-47R5 S19400-1000 S19400-2671 S19400-1502 S19400-2213 S19400-1821 S19400-6812

S19400-1003 S19400-2210 S19400-3322 S25923-3301 S19400-1211 S15018-21 M15458-4 S15018-16

QTY

6

1 1 9

4

1

3

2

 

 

 

2

3 1 1 2 8

2 2 2 1

14

1 1 1 1 1 1 5 1 1 1 1 2 1

1

2

 

2 3 1

2

1

1 1 1 1 2

1

4

1

 

 

1

 

B6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R7,

 

R22, R26, R30,

 

 

 

 

 

B5,

C6,

C11

 

 

 

 

 

 

 

 

 

 

 

 

R6,

 

 

 

 

 

REFERENCE A1, B2,B1,

C1 C2 C3, C13, C8, C14, C17, C21 C22 D1, D6,D5, D7 D9, DZ1 DZ2 DZ3 DZ6 DZ7, FTP1, L1 LED2,LED1,LED3 OCI1 Q1, Q3 R1, R2, R8, R11, R12, R15R14, R16 R17 R19, R23, R27, R54R52, R32 R33 R34 R35 R36 R37 R39,R38,R40,R41, R42 R47 R48 R49 R50 R53R51, X1 X2 X3

 

B4, B3,

C20 C7,

 

 

 

 

 

 

 

 

 

 

 

 

R5, R4,

 

R25, R21,

 

 

 

 

 

C15, C19 C18, C23

 

 

D11

D10

 

 

 

FTP2

 

R13

 

 

 

 

A2

C4,

C9,

 

D12

 

 

 

DZ8

 

 

Q5Q4,Q2, R9R3,R18 R31

R29,R28,R24,R20,

 

 

 

 

 

 

C16,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C5,

C10,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.A.,N.D.

 

N.C.

 

 

 

 

 

 

 

 

 

 

 

 

N.A.

 

 

 

 

N.A.

N.A.

 

N.B.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEADBUTTONSCREW WASHER

RESIN

BOARDBLANK

167/B7-10-3 167/B8-133-3

TRAY

INTERFACEPAD

-18 -18

WASHER

ENCAPSULATING

DESCRIPTION P.C.

W- W- HEATSINK TORX LOCK CLAMP GASKET POTTING EPOXY THERMAL LABEL

PART No. L11613-M

CL012867 CL012868 M19780 S25930-6 E106A-2 S25792 S25346-3 M19436-7 E2527 S25347 E3768-4

REQ'D

1 1 1 4 4 4 1 280

1

 

 

g.

 

 

1

2 4

ITEM 1 2 3 4 5 7 8 9 10 12 13

PER E1911 AND E3875. PER E3966-CH SCHEMATIC REFERENCE: M19792-1M0 MANUFACTURE AS: 1 8 4 5 - 1 M 0 PART NUMBER IDENTIFICATION CODE

 

 

 

SAME

FORIGBTs.

 

 

 

 

 

 

 

 

 

 

 

 

.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THE

 

 

 

 

 

 

 

 

 

 

ISO

 

 

 

SAME

MANUFACTURINGSEE

 

 

TO BEFREEOF LABELCOVERTO

 

ALL PREVIOUS DASHNUMBERS

 

 

 

 

BY

 

 

 

 

 

 

TODAMAGE BY STATICELECTRICITY.

PLACES)(6

HAVE

 

 

 

 

 

 

CODES

 

 

 

 

 

 

 

 

TO

 

 

 

 

 

 

 

 

SUPPLIED

 

 

 

 

 

 

 

 

E1880

 

 

CODE.

 

 

 

 

 

 

BE

 

 

 

 

 

 

PER

 

SORT5

 

 

 

 

 

 

 

TO

 

SORT

PLACED INAREA.THIS

.63FROMSURFACE)TOP

ONE

 

 

 

 

 

ASSEMBLY

 

 

 

 

ARE

WITHIN

 

CODE].

 

 

 

 

 

AND

 

 

 

 

 

 

BE

 

TRAY.

 

 

 

 

BOARD

 

 

 

 

 

BOARD

TO

 

 

 

 

 

CODE

 

 

 

IS

 

I.D.AND

 

 

 

CONNECTIONS

P.C.

 

 

 

TOP.

 

POTTING

 

 

 

HANDLING.

P.C.

VGE(TH)

 

BETO

 

 

 

POTTING.

NUMBER,

 

 

 

 

TERMINAL

COMMON

VENDOR

 

TRAY

 

ON

 

 

 

 

 

COMMON A

 

 

(WITHIN

NUMBER

 

 

 

 

SUBJECTIS

 

A

 

 

CODES.

OF.10

 

TOBE

DASH

 

 

 

 

 

ON

SAMETHE

LABELS

 

 

DASH

AFTERESD

 

 

 

 

ON

TRANSISTORS.

DETERMINE

 

 

. LABEL

 

 

 

 

 

HAVE

 

 

THREADS

]"[LATEST

NOT

MFD/VOLTS

 

BEFORE

 

MODULES

 

TO

WITHIN

 

ONE

LATESTUSES

 

DEVICE

INSPECT

 

FOR TO

 

 

AND

-[ IS

SPECIFIED:

HENRIES

 

E2454SEE

COMPONENTS

 

ARE

 

TO

TERMINALS)(6 AND

= OHMS

 

VCE(SAT)

 

 

 

 

SOLDERING,AFTER

ELECTRONIC

DIODES

IDENTIFICATIONMODULE

SURFACES

"L11845

ASSEMBLY

OTHERWISE

= =

 

NOTES: CAUTION:N.A.THIS

 

THESE

SAME

INFORMATION

ENCAPSULATE

MATERIAL BOARDON

PRODUCTIONCURRENT

CAPACITANCE

 

N.B. N.C. N.D.

 

 

N.E. N.F. N.G.TOP

PRINTN.H.

THISN.J.

UNLESS

INDUCTANCE RESISTANCE

1

R19 R20 R21

C8

C9

R22 R29 R30

MAKE TEST L 1

TOC

TOC

 

2A

 

B4

B5

B6

ASSEMBLY DETAIL

9

N.F.

N.G.

5

ASSEMBLY

Return to Master

4

13

N.H.

3

L1 1 8 4 5 -1

R7

 

 

R15

LED1

B8

 

R18

 

D1

B7

OCI1

CHOPPER0

 

C3

 

DZ1

 

 

 

 

R16

 

 

R1

 

 

R31

 

 

R13

3 0

Q1

Q2

 

C14

 

 

R2

 

B1

 

DZ3

 

R9

C1

FTP2

R8

 

 

D6

 

 

DZ8

 

 

D5

C2

 

 

R54

R34

C16

 

TP1

 

LED3

R17

 

R48 R35 C23

 

 

R53

 

 

 

C5

 

F

C4

 

 

Q5

 

X1

 

 

L1

 

 

D9

 

 

 

 

 

 

C6

D10

 

 

 

 

C21

 

DZ2

 

R51

 

LED2

 

R12

 

 

 

Q4

 

 

 

2 D 1

 

 

 

 

 

 

R52

R33

R11

 

 

 

 

R50

 

Q3

 

6ZD

7ZD

 

D7

 

 

 

R32

R38 R39 R40 R41 R42

 

 

R14

 

R4

 

 

 

 

R5

1A B2

R47

1

R6

D1

C17

 

R49

 

 

X2

 

C22

 

C19

 

 

R36

 

 

R37

 

 

C18

C20

 

 

C7

 

 

X3

 

 

C15

 

 

C13

 

 

 

 

R3

B3

CHOPPER P. C. BOARD

7

13

13 COMPLETED CHOPPER HEAT SINK

Section TOC

Master TOC

R23 R24 R25

C1 1

C1 0

R26 R27 R28

N.H.

N.E.

 

 

N.B.

 

 

oN

:RERUTCAFUNAM

 

 

 

 

 

 

 

L11845-1

 

 

 

 

 

 

 

 

 

SWERCS DESIVER ,7 MEIT

:ILATED EGNAHC

DELLORTNOC GINREEINGNE

 

 

 

 

 

 

 

 

 

NOTE:

Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty.

Individual Printed Circuit Board Components are not available from Lincoln Electric.

This information is pro-

 

vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the

 

 

 

 

 

machine.

RANGER 305D

 

Page 194
Image 194
Lincoln Electric SVM175-A service manual PC Board Assembly Chopper PC BD ALL Codes L11845-1, 54811L