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D-8

MAINTENANCE

 

D-8

CLEANING THE BATTERY

 

WELDER / GENERATOR

 

 

when dirty. If the terminals appear corroded, discon-

MAINTENANCE

 

 

Keep the battery clean by wiping it with a damp cloth

 

 

 

 

 

nect the battery cables and wash the terminals with an

STORAGE: Store the RANGER 305D in clean, dry

ammonia solution or a solution of 1/4 pound (0.1113

kg) of baking soda and 1 quart (0.9461) of water. Be

protected areas.

 

 

 

sure the battery vent plugs (if equipped) are tight so

CLEANING: Blow out the generator and controls peri-

that none of the solution enters the cells.

 

After cleaning, flush the outside of the battery, the bat-

odically with low pressure air. Do this at least once a

week in particularly dirty areas.

 

 

tery compartment, and surrounding areas with clear

 

 

water. Coat the battery terminals lightly with petroleum

RECEPTACLES:

Keep the electrical receptacles in

jelly or a non-conductive grease to retard corrosion.

good condition. Remove any dirt, oil, or other debris

Keep the battery clean and dry. Moisture accumulation

from their surfaces and holes.

 

 

on the battery can lead to more rapid discharge and

CABLE CONNECTIONS: Check the welding cable

early battery failure.

 

connections at the weld output terminals often.

Be

CHECKING THE ELECTROLYTE LEVEL

sure that the connections are always firm.

 

 

If battery cells are low, fill them to the neck of the filler

BRUSH REMOVAL AND REPLACEMENT: Itʼs normal

hole with distilled water and recharge. If one cell is low,

for the brushes and slip rings to wear and darken

check for leaks.

 

slightly. Inspect the brushes when a generator over-

CHARGING THE BATTERY

 

haul is necessary.

CAUTION

 

 

When you charge, jump, replace, or otherwise connect

 

 

 

 

battery cables to the battery, be sure the polarity is cor-

 

Do not attempt to polish slip rings while the engine is

rect. Improper polarity can damage the charging cir-

 

cuit. The RANGER 305D positive (+) battery terminal

 

running.

 

 

 

has a red terminal cover.

 

 

 

WARNING

 

 

 

 

 

 

 

If you need to charge the battery with an external

 

 

 

 

Service and Repair should only be performed by

 

 

charger, disconnect the negative cable first, then the

 

 

positive cable before you attach the charger leads.

Lincoln Electric Factory Trained Personnel.

 

 

After the battery is charged, reconnect the positive bat-

Unauthorized repairs performed on this equipment

tery cable first and the negative cable last. Failure to do

may result in danger to the technician and machine

so can result in damage to the internal charger com-

operator and will invalidate your factory warranty. For

ponents.

 

your safety and to avoid Electrical Shock, please

 

 

Follow the instructions of the battery charger manufac-

 

observe all safety notes and precautions.

 

 

turer for proper charger settings and charging time.

 

 

 

 

 

OPTIONAL SPARK ARRESTOR

WARNING

MUFFLER MAY BE HOT.

Allow the engine to cool before installing the spark arrestor!

Clean the spark arrestor after every 100 hours of use.

RANGER 305D

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Lincoln Electric SVM175-A Welder / Generator, Cleaning the Battery, Checking the Electrolyte Level, Charging the Battery