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B-5

OPERATION

B-5

 

CV-WIRE mode: In this mode, turning the ARC CONTROL

 

• When the electrode touches the work or power is

 

drawn for lights or tools (approximately 100 Watts

clock wise from –10 (soft) to +10 (crisp) changes the arc

 

minimum), the engine accelerates and operates at

from soft and washed-in to crisp and narrow. It acts as an

 

full speed.

inductance/pinch control. The proper setting depends on the

 

• When welding ceases or the AC power load is

procedure and operator preference. Start with a setting of 0.

 

turned off, a fixed time delay of approximately 12

12. 14-PIN AMPHENOL: Primarily used for attaching

 

seconds starts. If the welding or AC power load is

 

not restarted before the end of the time delay, the

accessories, such as a wire feeder, spool gun module or

 

idler reduces the engine speed to low idle speed.

TIG module. It provides connections to both 120VAC and

 

• The engine will automatically return to high idle

42VAC power, and to the weld circuit work voltage sensing

 

speed when there is welding load or AC power load

lead. It also provides a connection to the same control cir-

 

reapplied.

cuits described in the 6-PIN AMPHENOL section below.

WELDING CONTROLS

remote control device, such as the K857, or a TIG Amptrol,

9. OUTPUT CONTROL: The output control dial is used

13. 6-PIN AMPHENOL- Primarily used to connect a

such as the K870 or K812.

 

to present the output voltage or current as displayed on

Both the 6 and 14-Pin amphenols are connected to a

 

the digital meters for each of the four welding modes. It

remote control auto-sensing circuit that transfers all or par-

 

can also be used to vary the output while welding. This

tial output control functions from the front panel output con-

 

control is disabled by an auto-sensing circuit if the

trol dial to the remote output control device.

 

machine is in CC-Stick, Downhill pipe, or CV-wire modes,

When in TOUCH START TIG mode, a remote output con-

 

and an accessory device with output control capability is

trol device will vary the output from MIN up to the value set

 

plugged into either amphenol.

with the front panel output control dial. In all other modes,

When in Touch-Start TIG mode, and when an accessory

the front panel output control is completely disabled, and

device with output control, such as an Amptrol, is plugged

full MIN to MAX control is transferred to the remote output

in to either Amphenol, the OUTPUT control dial is used to

control device.

set the maximum current range of the accessory output

Both Amphenols also connect to an electronic output con-

control device.

tactor circuit. When the “Weld Terminals” switch is in the

10. WELD MODE SELECTOR SWITCH: This switch

“remotely controlled” position, the weld terminals are

switched on an doff by the device connected to either

 

provides four selectable welding modes:

amphenol.

 

- CV-WIRE

 

 

- DOWNHILL PIPE

NOTE: Both the 6 pin and 14 pin Amphenols share the same

 

- CC-STICK

 

- TOUCH STARTING

output control auto-sensing and contactor circuitry; for

 

this reason, there can only be one device plugged into

11. ARC CONTROL- The ARC CONTROL dial is active

the Ranger 305D at any time.

 

in the CV-WIRE, CC-STICK, and DOWNHILL PIPE

14. WELD TERMINALS CONTROL SWITCH- In the

 

modes, and has different functions in these modes. This

 

control is not active in the TOUCH START TIG mode.

WELD TERMINALS ON position, the output is electrically

 

CC-STICK mode: In this mode, the ARC CONTROL dial

hot all the time. In the REMOTELY CONTROLLED posi-

 

sets the short circuit current (arc-force) during stick weld-

tion, the output is controlled by a wire feeder or amptrol

 

ing to adjust for a soft or crisp arc. Increasing the dial from

device, and is electrically off until a remote switch is

 

–10 (soft) to +10 (crisp) increases the short circuit current

closed.

 

and prevents sticking of the electrode to the plate while

15. WIRE FEEDER VOLTMETER SWITCH:

 

welding. This can also increase spatter. It is recommend-

 

ed that the ARC CONTROL be set to the minimum num-

Matches the polarity of the wire feeder voltmeter to

 

ber without electrode sticking. Start with a setting at 0.

the polarity of the electrode.

 

DOWNHILL PIPE mode: In this mode, the ARC CON-

16. DIGITAL OUTPUT METERS:

 

TROL dial sets the short circuit current (arc-force) during

The digital meters allow the output voltage (“CV-

 

stick welding to adjust for a soft or a more forceful digging

WIRE” mode) or current (“CC-STICK”, “DOWNHILL

 

arc (crisp). Increasing the number from –10 (soft) to +10

PIPE” and “TOUCH START TIG” modes) to be preset

 

(crisp) increases the short circuit current which results in a

prior to welding using the output control dial. When

 

more forceful digging arc. Typically a forceful digging arc

pre-setting voltage the AMPS display will be off and

 

is preferred for root and hot passes. A softer arc is pre-

while pre-setting amps, the VOLTS display will be off.

 

ferred for fill and cap passes where weld puddle control

While welding, the machine display both the actual

 

and deposition ("stacking" of iron) are key to fast travel

voltage (VOLTS) and current (AMPS).

 

speeds. It is recommended that the ARC CONTROL be

 

 

set initially at 0.

 

RANGER 305D

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Lincoln Electric SVM175-A service manual Wire Feeder Voltmeter Switch, Digital Output Meters