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C-3

ACCESSORIES

 

 

 

 

 

 

 

 

 

C-3

 

K18161 FULL KVA ADAPTER KIT

2.

Connect the electrode cable from the wire feeder to

 

Plugs into the 120/240V NEMA 14-0R receptacle on

 

the “+” terminal of the welder.

Connect the work

 

the casefront (which accepts 4-prongs plugs) and con-

 

cable to the “-” terminal of the welder.

 

verts it to a NEMA 6-50R receptacle, (which accepts 3-

NOTE: Welding cable must be sized for current and

 

prong plugs.)

 

 

duty cycle of application.

 

 

CONNECTION OF LINCOLN

3. Connect the K867 Universal Adapter to the 14-pin

 

 

amphenol of the Ranger 305D as shown in Figure

 

 

C.1. Make the proper connections for local or

 

ELECTRIC WIRE FEEDERS

 

remote control according to Figure C.1. and the fol-

 

 

 

WARNING

 

 

lowing NOTES, indicated on the figure:

 

 

 

 

 

TO

2

 

 

 

 

 

 

 

TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRIC SHOCK can kill.

 

K867

 

4

 

 

 

 

 

 

 

FEEDER

 

 

 

 

 

 

 

 

 

 

.

Do not operate with panels open.

 

A. These leads are not used for the Ranger

.

Disconnect NEGATIVE (-) BATTERY

 

305D. Insulate each unused lead individually.

 

 

LEAD before servicing.

 

B. For wire feeders that return a signal for weld-

 

 

. Do not touch electrically live parts.

 

ing output, use an isolation relay to close

 

 

 

leads 2 and 4.

 

 

MOVING PARTS can injure.

 

C. Refer to the

Operation section of this manual

 

 

for maximum wire feeder auxiliary current

.

Keep guards in place.

4.

draw.

 

 

 

 

 

 

 

 

 

 

.

Keep away from moving parts.

Set the “MODE” switch to the “CV-WIRE” position.

.

Only qualified personnel should

5.

Place the “IDLER” switch in the “AUTO” position.

 

 

install, use or service this equipment.

 

 

CAUTION

------------------------------------------------------------------------

 

 

Any increase of the high idle engine RPM by chang-

 

CONNECTION OF THE RANGER 305D TO

 

ing the governor setting or overriding the throttle link-

 

WIRE FEEDERS USING K867 UNIVERSAL

age will cause an increase in the AC auxiliary voltage.

 

ADAPTER (SEE FIGURE C.1)

If this voltage goes over 140 volts, wire feeder control

 

NOTE: When you use the Ranger 305D with non-

circuit may be damaged. The engine governor setting

 

Lincoln Electric wire feeders or with certain earlier

is preset at the factory - do not adjust above RPM

 

models of Lincoln wire feeders, you will require the

specifications listed in this manual.

 

 

K867 Universal Adapter. The following discussion and

------------------------------------------------------------------------

 

connection diagram explain in general how to make the

6.

Set the “VOLTMETER” switch to “+” or “-” depend-

 

proper connections.

 

ing on the polarity chosen.

 

 

1. Shut the welder off.

7. Set the ARC control to “0” initially and adjust to suit.

 

8.

Adjust wire feed speed at the wire feeder.

FIGURE C.1 - Ranger 305D/K867 UNIVERSAL ADAPTER CONNECTION DIAGRAM

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14-PIN AMPHENOL

+ -

 

81

 

 

A

K867 UNIVERSAL

82

NOT USED ON RANGER POWER SOURCES

 

SPARE

CONNECT TOGETHER FOR

 

ADAPTER PLUG

2

 

4

WELDING OUTPUT

B

 

41

 

42

42 VAC

C

 

 

31

115 VAC

 

 

32

 

 

 

GND

POWER SOURCE FRAME CONNECTION

 

 

21

WIRE FEEDER VOLTMETER CONNECTION

 

 

77

CONNECTS TO (WORK TERMINAL) OF POWER SOURCE

 

10K

REMOTE OUTPUT CONTROL

 

 

76

MIN.

 

 

75

 

 

TO WORK

ELECTRODE CABLE

TO WIRE FEED UNITRANGER 305D

Page 29
Image 29
Lincoln Electric SVM175-A service manual Connection of Lincoln, Electric Wire Feeders, Connection of the Ranger 305D to