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F-80

 

 

TROUBLESHOOTING & REPAIR

F-80

 

REMOTE RECEPTACLE RESISTANCE TEST (continued)

 

 

 

 

 

 

 

FIGURE F.18

 

 

 

 

 

 

 

AMPHENOL 1

 

 

 

 

 

EF

D

CL

BK

A

J

 

TEST PROCEDURE

MG

NH

 

I

 

1. Turn the machine off.

 

 

 

7.

If the resistance values are found to be too

2. Perform

the

Case Cover Removal

 

Proced .

 

 

 

 

 

low, due to contaminated electrical compo-

3. Make sure that there are no devices of any

 

nents in the Amphenol harness assembly.

 

Try removing the contamination and drying

 

kind plugged into either Amphenol recepta-

 

the components completely. If the resistance

 

cles.

 

 

 

 

 

 

values are still too low, replace the Amphenol

4. Remove Molex plug P1 from the control PC

 

harness assembly.

 

 

board, see Control Inner-Connection

8.

If the values are incorrect for the last two

 

Diagram.

Examine the Molex plug and the

 

receptacle on the control PC board for dirt,

 

tests in the table, (Pin C to Pin D) check the

 

corrosion, damaged or out-of-position pins.

 

welding terminal switch and the wiring con-

 

Repair or replace any damaged components.

 

nected to that switch. See the wiring dia-

 

Position the P1 plug so it can not make elec-

 

gram.

Repair any faulty connections

or

 

trical contact with any other conductor or

9.

replace the switch if necessary.

 

 

chassis ground.

 

 

 

 

Plug P1 back into the Control Pc board.

 

5. Perform the following resistance tests shown

10.

Perform the Case Cover Replacement

 

in the following table. Be very careful not to

 

Procedure.

 

 

damage or spread any of the connection pins

 

 

 

 

 

6.

in the Amphenol receptacle.

See Table F.4.

 

 

 

 

 

If the measured resistance

does

not meet

 

 

 

 

 

 

values specified, check for damage, dirt or

 

 

 

 

 

 

moisture contamination in the Amphenol

 

 

 

 

 

 

receptacles and the P1 Molex plug. Check

 

 

 

 

 

 

for damaged or grounded wiring.

 

 

 

 

 

 

 

RANGER 305D

Page 134
Image 134
Lincoln Electric SVM175-A Remote Receptacle Resistance Test, Perform the Case Cover Replacement, See Table F.4