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F-92TROUBLESHOOTING & REPAIRF-92

STATOR/ROTOR REMOVAL AND REPLACEMENT (continued)

FIGURE F.20 – BATTERY PLACEMENT

TerminalsBattery

 

 

 

 

Remove

 

 

 

 

 

Through

 

TEST PROCEDURE

 

Here

 

12. Remove the air filter assembly from its brack-

1.

Turn engine off.

et; it may remain connected to the engine air

intake hose.

 

 

2.

Position the machine on a firm, safe work

13. Remove the filter bracket by removing the

 

surface with adequate space to work around

 

the machine. A hoist will be needed; with a

two nuts and bolts holding it to the engine

 

reach extending from the lift bale to several

mounting bracket.

 

 

3.

feet behind the radiator end of the machine.

14. Clearly mark all stator leads to insure proper

Perform the

Case Cover Removal

reconnection. See wiring diagram.

leads.

 

rocedure

 

15. Disconnect all of

the stator winding

 

.

 

Note how the leads are routed and connect-

4.

Perform the Chopper Module Capacitor

ed as well as the order and placement of

5.

Discharge Pr

cedure.

leads and hardware for each connection.

Remove the four screws holding the battery

See wiring diagram and the Control Inner-

6.

access panel to the base.

Connection Diagram.

 

Disconnect the battery cables. REMOVE

16. Unwrap the #3 and #6 leads from the toroidal

 

THE NEGATIVE BATTERY CABLE FIRST,

current transformer and pull all of the stator

 

and then remove the positive cable.

leads through the hole in the center baffle

7.

Loosen the battery retaining nuts and unhook

assembly. All of the leads connected to the

stator winding should now be clear so noth-

 

the long carriage bolts from the slotted holes

ing can bind when the stator is removed later

 

in the engine support bracket. Remove the

in this procedure.

See Figure F.21.

See

8.

bolts and battery retaining bracket.

Wiring Diagram.

 

 

Slide the battery out of the base through

17. Remove the two screws and nuts holding the

9.

access hole in the side. See Figure F.20.

brush holder bracket to the stator frame. The

Drain radiator and disconnect the radiator

brush holder and bracket assembly can now

10.

hoses and the overflow tube.

be removed.

 

 

Remove the six screws holding the radiator

18. Remove the wiring attached to the alternator

 

frame to the base. Remove the radiator and

side of the engine. This includes the con-

 

frame assembly.

nections to the alternator, starter, oil pressure

11.

Remove the coolant recovery tank by pulling

switch, and engine ground cables and wires.

Be sure to mark leads for accurate re-con-

 

it straight up and off of its mounting bracket.

nection. See Figure F.22.

 

 

 

RANGER 305D

 

 

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Lincoln Electric SVM175-A 92TROUBLESHOOTING & REPAIRF-92, STATOR/ROTOR Removal and Replacement, Discharge Pr Cedure