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F-92 TROUBLESHOOTING & REPAIRF-92
STATOR/ROTOR REMOVAL AND REPLACEMENT (continued)
FIGURE F.20 – BATTERY PLACEMENT
TerminalsBattery
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| Remove |
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| Through |
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TEST PROCEDURE |
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12. Remove the air filter assembly from its brack- | ||||||
1. | Turn engine off. | et; it may remain connected to the engine air | ||||
intake hose. |
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2. | Position the machine on a firm, safe work | 13. Remove the filter bracket by removing the | ||||
| surface with adequate space to work around | |||||
| the machine. A hoist will be needed; with a | two nuts and bolts holding it to the engine | ||||
| reach extending from the lift bale to several | mounting bracket. |
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3. | feet behind the radiator end of the machine. | 14. Clearly mark all stator leads to insure proper | ||||
Perform the | Case Cover Removal | reconnection. See wiring diagram. | leads. | |||
| rocedure |
| 15. Disconnect all of | the stator winding | ||
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| Note how the leads are routed and connect- | |||
4. | Perform the Chopper Module Capacitor | |||||
ed as well as the order and placement of | ||||||
5. | Discharge Pr | cedure. | leads and hardware for each connection. | |||
Remove the four screws holding the battery | See wiring diagram and the Control Inner- | |||||
6. | access panel to the base. | Connection Diagram. |
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Disconnect the battery cables. REMOVE | 16. Unwrap the #3 and #6 leads from the toroidal | |||||
| THE NEGATIVE BATTERY CABLE FIRST, | current transformer and pull all of the stator | ||||
| and then remove the positive cable. | leads through the hole in the center baffle | ||||
7. | Loosen the battery retaining nuts and unhook | assembly. All of the leads connected to the | ||||
stator winding should now be clear so noth- | ||||||
| the long carriage bolts from the slotted holes | ing can bind when the stator is removed later | ||||
| in the engine support bracket. Remove the | in this procedure. | See Figure F.21. | See | ||
8. | bolts and battery retaining bracket. | Wiring Diagram. |
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Slide the battery out of the base through | 17. Remove the two screws and nuts holding the | |||||
9. | access hole in the side. See Figure F.20. | brush holder bracket to the stator frame. The | ||||
Drain radiator and disconnect the radiator | brush holder and bracket assembly can now | |||||
10. | hoses and the overflow tube. | be removed. |
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Remove the six screws holding the radiator | 18. Remove the wiring attached to the alternator | |||||
| frame to the base. Remove the radiator and | side of the engine. This includes the con- | ||||
| frame assembly. | nections to the alternator, starter, oil pressure | ||||
11. | Remove the coolant recovery tank by pulling | switch, and engine ground cables and wires. | ||||
Be sure to mark leads for accurate | ||||||
| it straight up and off of its mounting bracket. | nection. See Figure F.22. |
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| RANGER 305D |
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