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Section F-1

TABLE OF CONTENTS

Section F-1

TROUBLESHOOTING & REPAIR SECTION

 

Troubleshooting & Repair Section

................................................................................

Section F

How to Use Troubleshooting Guide

F-2

PC Board Troubleshooting Procedures

F-3

Troubleshooting Guide

F-4 - F-20

Test Procedures

F-21

Case Cover Removal and Replacement Procedure

F-21

Chopper Module Capacitor Discharge Procedure

F-23

Fuel Shutdown Solenoid Test

F-25

Engine Throttle Adjustment Test

F-29

Idler Solenoid Test

F-33

Engine Alternator Test

F-35

Brush and Slip Ring Service Procedure

F-37

Rotor Resistance and Ground Test

F-39

Rotor Resistance and Ground Test

F-41

Rotor Voltage Test

F-43

Flashing Voltage Test

F-47

Stator Voltage Test

F-51

Stator Short Circuit & Ground Test

F-55

Output rectifier Bridge Test

F-57

Chopper Module Function Test

F-61

Chopper Module Resistance Test

F-65

Weld Control Board PWM Gate Signal Test

F-69

Weld Control Feedback Test

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F-71

Control Potentiometer and Mode Switch Resistance Test

F-75

Remote Receptacle Test

F-79

Replacement Procedures

F-83

Output Rectifier Bridge and Choke Removal and Replacement

F-83

Chopper Module Removal and Replacement

F-87

Engine/Stator/Rotor Removal and Replacement

F-91

Oscilloscope Waveforms

F-97

Normal Open Circuit Voltage Waveform (120 VAC Supply)

F-97

Normal Open Circuit Voltage Waveform (Stick)

F-98

Normal Weld Voltage Waveform (Stick CC)

F-99

Normal Open Circuit Voltage Waveform (Wire CV Tap)

F-100

Normal Weld Voltage Waveform (Wire CV)

F-101

Retest After Repair

F-102

RANGER 305D

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Lincoln Electric SVM175-A service manual Section F-1, Troubleshooting & Repair Section Section F