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F-16

 

 

 

 

F-16

TROUBLESHOOTING & REPAIR

 

 

Observe Safety Guidelines

 

 

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

ENGINE AND IDLE PROBLEMS

 

 

 

The engine shuts down shortly after

1. Check for adequate supply of

1. The oil pressure switch or

starting.

 

clean, fresh fuel.

coolant temperature switch may

 

2. Check fuel and air filters, replace

be faulty.

 

 

 

 

 

 

 

 

if necessary.

2. Check for faulty run/stop switch

 

3. Check oil level, add oil as

or engine protection relay.

 

 

 

 

 

 

required, and look for oil leak-

3. Check for damaged insulation in

 

 

age.

the wiring between the engine

 

4. Check for loose or faulty battery

projection relay and the oil pres-

 

sure and

coolant

temperature

 

 

cable connections.

 

 

switches. See wiring diagram.

 

 

 

 

 

 

4. Check for poor electrical con-

 

 

 

nections at the run/stop switch,

 

 

 

the engine protection relay, the

 

 

 

D4 diode bridge, and the fuel

 

 

 

solenoid. See wiring diagram.

 

 

 

5. The fuel solenoid may be faulty.

 

 

 

Perform the Fuel Solenoid Test.

 

 

 

 

The engine shuts down shortly after

1.

Try resetting circuit breaker. If it

1. Examine the CB7 circuit breaker,

starting and trips the battery circuit

 

trips again, do not attempt to use

run/stop

switch,

stop button,

breaker, (CB7).

 

the machine.

Shut-down and idle solenoids,

 

2.

Contact a Lincoln Authorized

pull coil PC board, engine pro-

 

tection relay, fuel

gauge and

 

 

Field Service Facility.

 

 

sender, alternator, and all the

 

 

 

 

Note: Repeated tripping and reset-

wiring connecting these compo-

 

ting of the circuit breaker can dam-

nents. Look for any damaged or

 

aged it, or alter its trip point. If the

out of place wiring that may be in

 

breaker has been tripped and reset

contact with other conductors or

 

many times, it should be replaced.

chassis ground. See the wiring

 

 

 

diagram.

 

 

 

 

 

2. Perform the Idle Solenoid Test.

 

 

 

Perform

the

Shutdown

 

 

 

Solenoid Test.

 

 

 

 

3. The Pull coil PC board may be

 

 

 

defective.

Disconnect lead 232

 

 

 

from terminal B1 of the pull coil

 

 

 

PC board and insulate it or posi-

 

 

 

tion it so it does not come into

 

 

 

contact with chassis ground or

 

 

 

any other conductor. Start the

 

 

 

engine; if the engine continues to

 

 

 

run and the CB7 circuit breaker

 

 

 

does not trip, the pull coil PC

 

 

 

board is probably defective and

 

 

 

should be replaced.

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

RANGER 305D

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Lincoln Electric SVM175-A service manual Perform the Fuel Solenoid Test, Perform the Idle Solenoid Test, Shutdown