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TROUBLESHOOTING & REPAIR |
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Observe Safety Guidelines |
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| TROUBLESHOOTING GUIDE | ||
detailed in the beginning of this manual. |
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PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED |
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(SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION | |||
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| ENGINE AND IDLE PROBLEMS |
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The engine shuts down shortly after | 1. Check for adequate supply of | 1. The oil pressure switch or | |||
starting. |
| clean, fresh fuel. | coolant temperature switch may | ||
| 2. Check fuel and air filters, replace | be faulty. |
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| if necessary. | 2. Check for faulty run/stop switch | ||
| 3. Check oil level, add oil as | or engine protection relay. | |||
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| required, and look for oil leak- | 3. Check for damaged insulation in | ||
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| age. | the wiring between the engine | ||
| 4. Check for loose or faulty battery | projection relay and the oil pres- | |||
| sure and | coolant | temperature | ||
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| cable connections. | |||
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| switches. See wiring diagram. | |||
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| 4. Check for poor electrical con- | ||
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| nections at the run/stop switch, | ||
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| the engine protection relay, the | ||
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| D4 diode bridge, and the fuel | ||
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| solenoid. See wiring diagram. | ||
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| 5. The fuel solenoid may be faulty. | ||
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| Perform the Fuel Solenoid Test. | ||
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The engine shuts down shortly after | 1. | Try resetting circuit breaker. If it | 1. Examine the CB7 circuit breaker, | ||
starting and trips the battery circuit |
| trips again, do not attempt to use | run/stop | switch, | stop button, |
breaker, (CB7). |
| the machine. | |||
| 2. | Contact a Lincoln Authorized | pull coil PC board, engine pro- | ||
| tection relay, fuel | gauge and | |||
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| Field Service Facility. | |||
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| sender, alternator, and all the | |||
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| Note: Repeated tripping and reset- | wiring connecting these compo- | |||
| ting of the circuit breaker can dam- | nents. Look for any damaged or | |||
| aged it, or alter its trip point. If the | out of place wiring that may be in | |||
| breaker has been tripped and reset | contact with other conductors or | |||
| many times, it should be replaced. | chassis ground. See the wiring | |||
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| diagram. |
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| 2. Perform the Idle Solenoid Test. | ||
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| Perform | the | Shutdown |
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| Solenoid Test. |
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| 3. The Pull coil PC board may be | ||
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| defective. | Disconnect lead 232 | |
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| from terminal B1 of the pull coil | ||
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| PC board and insulate it or posi- | ||
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| tion it so it does not come into | ||
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| contact with chassis ground or | ||
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| any other conductor. Start the | ||
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| engine; if the engine continues to | ||
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| run and the CB7 circuit breaker | ||
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| does not trip, the pull coil PC | ||
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| board is probably defective and | ||
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| should be replaced. | ||
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call