ELECTRICAL DIAGRAMS G-5
RANGER 305D

WIRING DIAGRAM - ENTIRE MACHINE - CODES 11027 (G4226)

CONTACTOR
CONTROL
SHOWN IN
"WELDING ON"
POSITION
WIREFEED POWER
WINDING
42VAC
C11
C10
42VAC
STATOR
EXCITATION
WINDING
GND. SCREW ON LEFT
INSIDE CASEFRONT
D3
ARC CONTROL
10K
ALLCASE FRONT COMPONENTS SHOWN VIEWED FROM REAR.
42
W3
CB7
15A
S1
9
7
W1
STATOR
WELD
WINDINGS
W3 W2
75
R1
76
77
278
CCW
OUTPUT CONT. POT
S3
2
GND-E
300AMP
MODULE
SHUNT
50MV=400 AMPS
ROTOR
STATOR AUX.
WINDING
CONNECTORS VIEWED FROM INSERTION END
ELECTRICALSYMBOLS PER E1537
10K
41
206B
206A
200A
201
201A
200B
+
HOUR METER
224B
5
5H
HEATSINK
208
4
279
BOTTOM GND
INSIDE
CASEFRONT
PCB 1
D1 - THREE PHASE BRIDGE RECTIFIER
W4
W5
W6
W10
610
P54-J4
P5-J5
2
1
P6-J6
16
8
1
9
P3-J3
9
1
16
PCB2 WELD CONTROL PC BOARD
Meter
Meter
6
15
10
Shunt
Sense/
Idler/
PWM
204S
206S
S6 MODE SELECTOR SWITCH
2A
13
IDLE SOLENOID
5G
206S204S
14
208B
A
4
3
2
1
222 TIG
CC
PIPE
CV
220
218
214
8
CCW
R2
B7
B8
L1 CHOKE
W9
W8
WRAP TWO TURNS OF
LEADS A, 3, D, B, & C IN
DIRECTION
SHOWN THROUGH TOROID
CLEVELAND, OHIO U.S.A.

RANGER 305D CE KUBOTA WIRING DIAGRAM - UK

R
IDLER CONTROL
SHOWN IN
"AUTO" POSITION
S4 252
251
C3
800uf
150vdc
POSITIVE BRUSH CONNECTED
TO SLIP RING NEAREST
TO THE LAMINATION
L2
L3
TWISTEDPAIR W6
ENGINE COMPONENTS
12 VOLT
BATTERY
-
GND-H
OIL
PRES
SW
FRAME
GROUND
+
W11
(LOCATED BELOW
TERMINAL 2)
S1RUN-STOP
SWITCH
(SHOWN IN
RUN POS.)
12
7
6
1
1
2
1
58610
L2, L3: RF CHOKES
16
9
8
1
TOP GND. SCREW ON
INSIDE OF CASE FRONT
LEADCOLOR CODE:
B=BLACK OR GRAY
R=RED OR PINK
W=WHITE
G=GREEN (W/YELLOW STRIPE)
FRAME GND.
45
1
41A
42A
15A
208A
21
S5
VOLTMETER
POLARITY
SWITCH
206A
SHOWN IN
POSITIVE (+)
POSITION
6
15
10
AMPS
M1
M2
M3
M1
M2
M3
M4
M9 M5
M10
M10
M9
M6
M5
M4
M6
VOLTS
M1
M2
M3
M10
M9
M6
M5
M4
15
15
M1
M2
M3
M4
M9 M5
M10
M6
15
15
M1
M2
M3
M4
M9 M5
M10
15
15
M1
M2
M3
M4
M5
M10
11
M1
M2
M3
M4
M5
M10
11
M1
M2
M3
M4
M5
M10
15
15
M1
M2
M3
M4
M9 M5
M10
M6
15
15
M1
M2
M3
M4
M9 M5
M10
M6
15
15
M1
M2
M3
M4
M9 M5
M10
15
15
M1
M2
M3
M4
M9 M5
M10
15
15
M1
M2
M3
M4
M9 M5
M10
15
15
M1
M2
M3
M4
M9 M5
M10
G4226
31
32
GND-B
A
B
C
D
E
F
77B
21
75B
GND-A
41A
42A
76B
115VAC
CONTACTOR
77B
76B
WORK
75B
REMOTE
CONTROL
42VAC
GROUND
AMPHENOL 1
REMOTE
CONTACTOR
GROUND
AMPHENOL2
CONTROL
J
A
D
C
H
B
K
E
F
G
I
208C
206C
BYPASS
FILTER
ASSEMBLY
5N
GND-B
4B
2B
2B
4B
208C
206C
206B
4A
77A
76A
75A
2A
4A
Engine Protection
Light PL1 Battery Charge
Light PL2
212A
PULL COIL BD.
B4
PCB3
S7
GLOW
PLUG
BUTTON
H2O
TEMP
SW
GLOW
PLUGS
9
1
16
8
7
1
12
6
P7-J7
Output &
Arc Cont.
Mode
Select
P2-J2
Engine &
Battery
Function
P1 - J1
Amphenol,
Model
Select,
Hot Start
C8
C9
25 23
Twisted
Pair
B4
B5
B6
B1
B2
B3
W5
B1 B2 B3
8
5
1
4
1234
P72
J72
210A
P43-J43
200
77
76
75
277
279
278
277
214
218
220
222
215
252251
305
77A
76A
75A
2
4
208B
260
261
13
14
23
260261
215
232
212
209
229B
224B
5G
404
404
5K
5K
210H
200N
210B GND-R
GND-K
GND-N
GND-E
GND-N
5K
5N
GND-G
GND-D
GND-C
GND-B
GND-R
GND-A
GND-J
GND-J
200N
R3
25
Key
Key
ALTERNATOR STARTER FUEL SOLENOID
blk wht
red
P73
J73
COIL
PULL
COIL
HOLD
blk whtred
COIL
PULL
COIL
HOLD
BAT
IGN
L
229
223
209A
209B
FUEL
PUMP
231
GND-M
GND-L
S2
START
BUTTON
D4
CR1
AB
1
4
7
3
6
9
211
210
229A
229A
210D
210D
210E
223A
223A
228
228
210C
P74
J74
blkred
225
225B
210F
210G
224
210H
224A
5H
210A 210B
GND-R
R4
301
302
ENGINE
GROUND
GND-K
GND SCREW ON
FAN BAFFLE.
A
W7
W10
CB2 CB3 CB4
5D
CB1
20A
1A
1B
1C
RCDI
30mA
7
9
11
5B
E
L1
L1
L2
L2
12
L3
L3
2A
2A
2C
2C2B
2B
NA
E
D
15A
NA
E
15A
A
D
15A
5
E
D
C
B
BC A
C
B
CB5
D
A
NOTE: LEADS 31 AND 32 NOT USED.
TAPE LEAD ENDS AND SECURE.
NOTE: STATOR LEAD 3 NOT USED.
TAPE LEAD END AND SECURE.
EL1
L2
L3
5D
J100 J101 J102

G-5

NOTE: This diagram is for reference only.It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
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