Main
INSTRUCTION MANUAL
MODEL 100AH SULFUR DIOXIDE ANALYZER HIGH LEVEL
SAFETY MESSAGES
TABLE OF CONTENTS
3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY ........................3-1
4 THE M100AH SO2 ANALYZER ................................................................... 4-1
6 OPTIONAL HARDWARE AND SOFTWARE............................................... 6-1
8 CALIBRATION AND ZERO/SPAN CHECKS ..............................................8-1
10 DIAGNOSTIC, TROUBLESHOOTING..................................................... 10-1
11 M100AH SPARE PARTS LIST ................................................................ 11-1
LIST OF FIGURES
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
LIST OF TABLES
viii
Page
Page
1 HOW TO USE THIS MANUAL
Page
2 GETTING STARTED
2.1 Installation
2.2 Electrical and Pneumatic Connections
Page
Page
Page
Page
2.3 Initial Operation
Page
Step 3 - Review the quality of the calibration: Calibration Quality Check Procedure
Step 4 - The M100AH is now ready to measure sample gas. 2-9
Page
Page
2-12
PROM # Serial # Date Technician
2-13
Page
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY
3-1
3.1 Specifications
3.2 Warranty
Page
Page
4 THE M100AH SO2 ANALYZER
4.1 Principle of Operation
()()
[]
Page
4.2 Instrument Description
4.2.1 Sensor Module, Reaction Cell, Detector
4.2.2 Pneumatic Sensor Board
4.2.3 Computer Hardware and Software
4.2.4 V/F Board
4.2.5 Front Panel
4-5
Page
4.2.6 Power Supply Module
4.2.7 Pneumatic System
4.3 I/O Hardware Interface
4.3.1 RS-232 Interface
Page
Page
4.3.2 Status Output Interface
Page
4.3.3 Contact Closure Control Input Interface
Page
5 SOFTWARE FEATURES
5.1 Index To Front Panel Menus
Page
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
5.1.1 Sample Menu
5-3
Table 5-1: M100AH Sample Menu Structure
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
5.1.2 Set-Up Menu
5-4
Table 5-2: M100AH Setup Menu Structure
5-5
5-6
5.2 Sample Mode
5.2.1 Test Functions
Page
Page
5.2.2 CAL, CALS, CALZ, Calibration Functions
Page
5.3 Set-Up Mode
5.3.1 Configuration Information (CFG)
5.3.2 Automatic Calibration (AutoCal)
5.3.3 Data Acquisition System (DAS)
Page
Page
5.3.4 Range Menu
Page
Page
5.3.5 Password Enable
5.3.6 Time of Day Clock
5.3.7 Diagnostic Mode
5.3.8 Communications Menu
5.3.9 Variables Menu (VARS)
Page
6 OPTIONAL HARDWARE AND SOFTWARE
6.1 Rack Mount Options
6.2 Zero/Span Valves
6.3 Autocal - Setup Zero/Span Valves
Page
Page
Page
6.4 4-20 mA, Isolated Current Loop Output
7 RS-232 INTERFACE
7.1 Setting Up the RS-232 Interface
7.1.1 Setup from the Front Panel
7.1.2 Security Feature
7.1.3 Protocol of Port Communication
7.1.4 Entering Commands in Terminal Mode
7.2 Command Summary
7-6
Page
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
7.3 TEST Commands and Messages
7-8
Table 7-7: RS-232 Test Messages
7.4 WARNING Commands and Messages
Page
7.5 CALIBRATION Commands and Messages
Page
7.6 DIAGNOSTIC Commands and Messages
7.7 DAS Commands and Reports
Page
7.8 VARIABLES Commands and Messages
Page
Page
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
8 CALIBRATION AND ZERO/SPAN CHECKS
8-1
Page
8.1 Manual Zero/Span Check or Calibration Through the Sample Port
Page
8.2 Manual Zero/Span Check or Calibration with Zero/Span Valves Option
8.3 Automatic Zero/Span Check
8.4 Dynamic Zero/Span Calibration
8.5 Use of Zero/Span Valves with Remote Contact Closure
8.6 Special Calibration Requirements for Dual Range or Auto Range
8.7 Calibration Quality
8.8 Calibration Gases
Page
9 MAINTENANCE
9.1 Maintenance Schedule
9.2 Replacing the Sample Particulate Filter
Page
9.3 Replacing the Pump Scrubber
9.4 Cleaning Orifice and Orifice Filter
9.5 Cleaning the Reaction Cell
9.6 Pneumatic Line Inspection
Page
Page
9.7 Leak Check Procedure
9.8 Light Leak Check Procedure
9.9 EPROM Replacement Procedure
10 DIAGNOSTIC, TROUBLESHOOTING
Page
10.1 Operation Verification - M100AH Diagnostic Techniques
10.1.1 Fault Diagnosis with TEST Variables
(table continued)
10-4
(table continued)
10-5
(table continued) 10-6
(table continued)
10-7
10-8
10.1.2 Fault Diagnosis with WARNING Messages
10-10
10.1.3 Fault Diagnosis using DIAGNOSTIC Mode
10-12
(table continued)
10-13
(table continued)
10-14
(table continued)
10-15
Page
Page
10.1.4 M100AH Internal Variables
10-19
10.1.5 Test Channel Analog Output
10.1.6 Factory Calibration Procedure (Quick Cal)
Page
10.2 Performance Problems
10.2.1 AC Power Check
10.2.2 Flow Check
10.2.3 No Response to Sample Gas
10.2.4 Negative Concentration Display
10.2.5 Excessive Noise
10.2.6 Unstable Span
10.2.7 Unstable Zero
10.2.8 Inability to Span
10.2.9 Inability to Zero
10.2.10 Non-Linear Response
10.2.11 Slow Response
10.2.12 Analog Output Doesn't Agree with Display Concentration
10.3 Electronic Subsystem Troubleshooting and Adjustments
10.3.1 Computer, Display, Keyboard
Page
Page
Page
10.3.2 Voltage/Frequency (V/F) Board
Page
Page
Page
Page
10.3.3 Status/Temp Board
Page
Page
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
10.3.4 Power Supply Module
10-41
Page
Page
Page
10.3.5 Flow/Pressure Sensor
Page
Page
Page
10.3.6 Reaction Cell Temp
10.3.7 Preamp Board
10.3.8 PMT Cooler
Page
10.3.9 HVPS (High Voltage Power Supply)
Page
10.4 Optical Sensor Module Troubleshooting
10.4.1 PMT
10.4.2 UV Lamp Adjust or Replacement
Page
10.5 Pneumatic System Troubleshooting
10.5.1 Leak Check
10.5.2 Pump
10.5.3 Z/S Valves
11 M100AH SPARE PARTS LIST
11-2
11.1 Model 100AH Level 1 Spares Kit
Page
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
APPENDIX A MAINTENANCE SCHEDULE FOR M100AH
A-1
Page
Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D
APPENDIX B ELECTRICAL SCHEMATICS
B-1