Model 100AH Sulfur Dioxide Analyzer High Level
SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com
Safety Messages
Table of Contents
Optional Hardware and Software
Maintenance
10-1
11 M100AH Spare Parts List
List of Figures
Vii
List of Tables
Viii
Front Panel Warning Messages
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HOW to USE this Manual
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Installation
Getting Started
Electrical and Pneumatic Connections
Page
Removal of Shipping Screws
Rear Panel
Rear Panel Pneumatic Recommendations
Initial Operation
Step Number Action Comment
RNGE-SET
M100AH is now ready to measure sample gas
Front Panel
Assembly Layout
Electric Test & Optic Test
Final Test and Calibration Values
Test Values Observed Units Nominal Range Reference Section
Optic Test
Factory Installed Options Option Installed
Measured Flows
SO2 Range Spare Test Output
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SPECIFICATIONS, Agency APPROVALS, Warranty
Specifications
PPM RMS
Warranty
Warranty Policy 02024c
Terms and Conditions
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M100AH SO2 Analyzer
Principle of Operation
M100AH Sulfur Dioxide Analyzer
Pneumatic Sensor Board
Instrument Description
Sensor Module, Reaction Cell, Detector
Computer Hardware and Software
4 V/F Board
Front Panel
Mode Meaning
System Modes Display
Front Panel Display
Status LEDs
Pneumatic System
Power Supply Module
Power Switch
Front Panel Status LEDs
I/O Hardware Interface
1 RS-232 Interface
RS-232 Pin Assignments
1.2 RS-232 Diagnostic Procedures
1.1 RS-232 Connection Examples
Output #
Status Output Interface
Status Output Pin Assignments
Definition Condition
Interfacing Contact Closure I/O
Contact Closure Control Input Interface
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Software Features
Index To Front Panel Menus
Sample Menu
Sample Menu
M100AH Sample Menu Structure
M100AH Setup Menu Structure
Set-Up Menu
M100AH Menu Structure Setup Menu #2
Setup Menu #2 Level Description Reference Section
M100AH Menu Structure Setup Menu #3
Setup Menu #3 Level Description Reference Section
Sample Mode
Test Functions
Sample Flow
Time
Zero
2 CAL, CALS, CALZ, Calibration Functions
2.1 CAL, CALS, Calz
Span
2.4 SO2 Cal Concentration
Formula Values
Automatic Calibration AutoCal
Set-Up Mode
Configuration Information CFG
Data Acquisition System DAS
Page
Step Action Comment Press SETUP-DAS
3.2 RS-232 Reporting
Press PREV/NEXT
Range Menu
Single Range
Auto Range
Dual Ranges
Concentration Units
Calibrate, Setup Passwords
Password Enable
Diagnostic Mode
Time of Day Clock
Variables Menu Vars
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Rack Mount Options
Mode Description Reference Section
Optional Hardware and Software
Zero/Span Valves
Autocal Setup Zero/Span Valves
Mmddyy
Setup Automatic Zero/Span Calibration
Default Description
OFF
Mode ZERO-HI Timer Enable on
Mode Zero Timer Enable on
4-20 mA, Isolated Current Loop Output
Setting Up the RS-232 Interface
Setup from the Front Panel
RS-232 Interface
Security Feature
RS-232 Port Setup Front Panel
Decimal Value Description
RS-232 Switching From Terminal Mode to Computer Mode
Protocol of Port Communication
Key Function
Entering Commands in Terminal Mode
RS-232 Terminal Mode Editing Keys
Command Summary
RS-232 Interface Command Types
First Character Message Type
RS-232 Command Summary
Commands Definition
Terminal Mode Editing Keys Definition
Computer Mode Editing Keys Definition
Security Features Definition
Test Commands and Messages
RS-232 Test Messages
Name Message Description
RS-232 Warning Messages
Clear ALL
Calibration Commands and Messages
RS-232 Calibration Messages
Message Description
10 RS-232 Calibration Commands
Command Description
Diagnostic Commands and Messages
11 RS-232 Diagnostic Command Summary
RS-232 DAS Commands
DAS Commands and Reports
12 RS-232 DAS Commands
Compactverbose
Data Report Format
Variables Commands and Messages
Mode Description
13 RS-232 Operating Modes
Config 2 = SBC40 CPU
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Calibration and ZERO/SPAN Checks
Types of Zero/Span Checks and Calibrations
Section Type of Cal or Check Description
Model 100AH Calibration Setup
Entr
Enter Expected Span Gas Concentration Procedure
CAL-CONC
Manual Zero Calibration Procedure Z/S Valves
Manual Span Calibration Procedure Z/S Valves
Automatic Zero/Span Check
Dynamic Zero/Span Calibration
Use of Zero/Span Valves with Remote Contact Closure
Z/S Valves Mode with Remote Contact Closure
Ext Zero CC Ext Low Span CC Ext High Span CC Operation
Calibration Quality
Calibration Quality Check
Step Action Comment
Calibration Gases
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Preventative Maintenance Schedule
Maintenance
Maintenance Schedule
Maintenance Interval Reference Section
Replacing the Sample Particulate Filter
Replacing the Particulate Filter
Cleaning Orifice and Orifice Filter
Replacing the Pump Scrubber
Cleaning the Reaction Cell
Pneumatic Line Inspection
Reaction Cell
Pneumatic Diagram
Leak Check Procedure
Light Leak Check Procedure
Eprom Replacement Procedure
DIAGNOSTIC, Troubleshooting
10-1
10-2
Test Functions
Operation Verification M100AH Diagnostic Techniques
Fault Diagnosis with Test Variables
10-3
10-4
Pres
Samp FL
10-5
STR LGT
10-6
Lamp Ratio
DRK PMT
10-7
DRK LMP
10-8
Time
10-9
Fault Diagnosis with Warning Messages
Front Panel Warning Messages
Sample Flow
10-10
Fault Diagnosis using Diagnostic Mode
10-11
Summary of Diagnostic Modes
Diag Mode Description
10-12
10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O
Signal
10-13
Signal Control Description
10-14
10-15
Electric Test
10-16
Optic Test
Analog Out Step Test
10-17
10.1.3.6 RS-232 Port Test
10.1.4 M100AH Internal Variables
DAC Calibration
10-18
Name Units Default Value Description Range
Model 100AH Variables
10-19
10-20
Test Channel Analog Output
Test Channel Output
Name Description Scaled Range
Factory Calibration Procedure Quick Cal
10-21
Electric Test ET Procedure
Optic Test OT Procedure
10-22
Performance Problems
AC Power Check
10-23
Flow Check
No Response to Sample Gas
10-24
Negative Concentration Display
Excessive Noise
10-25
Unstable Span
Unstable Zero
10-26
Inability to Span
Inability to Zero
10-27
Analog Output Doesnt Agree with Display Concentration
Non-Linear Response
Slow Response
10-28
Electronic Subsystem Troubleshooting and Adjustments
Computer, Display, Keyboard
10-29
Single Board Computer
10-30
CPU Board Jumper Settings 10-31
Front Panel Keyboard
10-32
Voltage/Frequency V/F Board
10-33
10-34
10.3.2.1 ADC/DAC Calibration Procedure
10-35
Changing Output Voltage Ranges
10-36
V/F Board Dip Switch Settings 10-37
Temperature Amplifier Section
Status/Temp Board
10-38
Display Brownout
Status Output Lines, External Contact Closures
10-39
10.3.3.4 4-20 mA Current Output
10-40
Power Supply Module Subassemblies
10-41
Module Description
Power Supply Module Layout 10-42
Electrical Block Diagram 10-43
10-44
PSM Diagnostic Procedures
Power Supply Module LED Operation
Function Description
Flow/Pressure Sensor
10-45
Pressure/Flow Sensor 10-46
SO2 Sensor Module 10-47
SO2 Sensor Module 10-48
Reaction Cell Temp
Preamp Board
10-49
PMT Cooler
10-50
PMT Cooler Subsystem 10-51
Hvps High Voltage Power Supply
10-52
High Voltage Power Supply 10-53
10.4.1 PMT
Optical Sensor Module Troubleshooting
UV Lamp Adjust or Replacement
10-54
To adjust the beam splitter assembly
10-55
Pump
Pneumatic System Troubleshooting
Leak Check
10.5.3 Z/S Valves
11 M100AH Spare Parts List
Teledyne API M100AH Spare Parts List
11-1
11-2
Teledyne API M100AH 47 mm Expendables Kit
Model 100AH Level 1 Spares Kit
Teledyne API M100AH Level 1 Spares Kit
11-3
11-4
Appendix a Maintenance Schedule for M100AH
Particulate Replace Weekly AS Needed Filter Element
Replace Quarterly
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Appendix B Electrical Schematics
Part Number Name
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