11-4 | Teledyne 100AH specs

Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D

INTENTIONALLY BLANK

11-4

Image 168

Teledyne 100AH instruction manual 11-4

Contents

Model 100AH Sulfur Dioxide Analyzer High Level SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com Safety Messages Table of Contents Optional Hardware and Software Maintenance 10-1 11 M100AH Spare Parts List List of Figures Vii List of Tables Viii Front Panel Warning Messages Intentionally Blank HOW to USE this Manual Intentionally Blank Installation Getting Started Electrical and Pneumatic Connections Page Removal of Shipping Screws Rear Panel Rear Panel Pneumatic Recommendations Initial Operation Step Number Action Comment RNGE-SET M100AH is now ready to measure sample gas Front Panel Assembly Layout Final Test and Calibration Values Test Values Observed Units Nominal Range Reference SectionElectric Test & Optic Test Optic Test Factory Installed Options Option Installed Measured FlowsSO2 Range Spare Test Output Intentionally Blank SPECIFICATIONS, Agency APPROVALS, Warranty SpecificationsPPM RMS Warranty Warranty Policy 02024c Terms and Conditions Intentionally Blank M100AH SO2 Analyzer Principle of Operation M100AH Sulfur Dioxide Analyzer Instrument Description Sensor Module, Reaction Cell, DetectorPneumatic Sensor Board Computer Hardware and Software 4 V/F Board Front Panel Mode Meaning System Modes Display Front Panel Display Status LEDs Power Supply Module Power SwitchPneumatic System Front Panel Status LEDs I/O Hardware Interface 1 RS-232 Interface RS-232 Pin Assignments 1.2 RS-232 Diagnostic Procedures 1.1 RS-232 Connection Examples Status Output Interface Status Output Pin AssignmentsOutput # Definition Condition Interfacing Contact Closure I/O Contact Closure Control Input Interface Intentionally Blank Software Features Index To Front Panel Menus Sample Menu Sample Menu M100AH Sample Menu Structure M100AH Setup Menu Structure Set-Up Menu M100AH Menu Structure Setup Menu #2 Setup Menu #2 Level Description Reference Section M100AH Menu Structure Setup Menu #3 Setup Menu #3 Level Description Reference Section Sample Mode Test Functions Sample Flow Time 2 CAL, CALS, CALZ, Calibration Functions 2.1 CAL, CALS, CalzZero Span 2.4 SO2 Cal Concentration Formula Values Set-Up Mode Configuration Information CFGAutomatic Calibration AutoCal Data Acquisition System DASPage Step Action Comment Press SETUP-DAS 3.2 RS-232 ReportingPress PREV/NEXT Range Menu Single Range Auto Range Dual Ranges Concentration Units Password Enable Diagnostic ModeCalibrate, Setup Passwords Time of Day Clock Variables Menu Vars Intentionally Blank Mode Description Reference Section Optional Hardware and SoftwareRack Mount Options Zero/Span Valves Autocal Setup Zero/Span Valves Setup Automatic Zero/Span Calibration Default DescriptionMmddyy OFF Mode ZERO-HI Timer Enable on Mode Zero Timer Enable on 4-20 mA, Isolated Current Loop Output Setting Up the RS-232 Interface Setup from the Front PanelRS-232 Interface Security Feature RS-232 Port Setup Front PanelDecimal Value Description RS-232 Switching From Terminal Mode to Computer Mode Protocol of Port CommunicationKey Function Entering Commands in Terminal Mode RS-232 Terminal Mode Editing Keys Command Summary RS-232 Interface Command TypesFirst Character Message Type RS-232 Command Summary Commands Definition Terminal Mode Editing Keys Definition Computer Mode Editing Keys DefinitionSecurity Features Definition Test Commands and Messages RS-232 Test MessagesName Message Description RS-232 Warning Messages Clear ALL Calibration Commands and Messages RS-232 Calibration MessagesMessage Description 10 RS-232 Calibration Commands Command Description Diagnostic Commands and Messages 11 RS-232 Diagnostic Command Summary DAS Commands and Reports 12 RS-232 DAS CommandsRS-232 DAS Commands Compactverbose Data Report Format Variables Commands and Messages Mode Description13 RS-232 Operating Modes Config 2 = SBC40 CPU Intentionally Blank Calibration and ZERO/SPAN Checks Types of Zero/Span Checks and CalibrationsSection Type of Cal or Check Description Model 100AH Calibration Setup Entr Enter Expected Span Gas Concentration Procedure CAL-CONC Manual Zero Calibration Procedure Z/S Valves Manual Span Calibration Procedure Z/S Valves Automatic Zero/Span Check Dynamic Zero/Span CalibrationUse of Zero/Span Valves with Remote Contact Closure Z/S Valves Mode with Remote Contact Closure Ext Zero CC Ext Low Span CC Ext High Span CC Operation Calibration Quality Calibration Quality CheckStep Action Comment Calibration Gases Intentionally Blank Maintenance Maintenance SchedulePreventative Maintenance Schedule Maintenance Interval Reference Section Replacing the Sample Particulate Filter Replacing the Particulate Filter Cleaning Orifice and Orifice Filter Replacing the Pump Scrubber Cleaning the Reaction Cell Pneumatic Line Inspection Reaction Cell Pneumatic Diagram Leak Check Procedure Light Leak Check Procedure Eprom Replacement Procedure DIAGNOSTIC, Troubleshooting 10-1 10-2 Operation Verification M100AH Diagnostic Techniques Fault Diagnosis with Test VariablesTest Functions 10-3 10-4 PresSamp FL 10-5 10-6 Lamp RatioSTR LGT DRK PMT 10-7 DRK LMP 10-8 Time Fault Diagnosis with Warning Messages Front Panel Warning Messages10-9 Sample Flow 10-10 Fault Diagnosis using Diagnostic Mode 10-11 Summary of Diagnostic Modes Diag Mode Description10-12 10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O Signal10-13 Signal Control Description 10-14 10-15 Electric Test 10-16 Optic Test Analog Out Step Test10-17 10.1.4 M100AH Internal Variables DAC Calibration10.1.3.6 RS-232 Port Test 10-18 Name Units Default Value Description Range Model 100AH Variables10-19 Test Channel Analog Output Test Channel Output10-20 Name Description Scaled Range Factory Calibration Procedure Quick Cal 10-21 Electric Test ET Procedure Optic Test OT Procedure10-22 Performance Problems AC Power Check10-23 Flow Check No Response to Sample Gas10-24 Negative Concentration Display Excessive Noise10-25 Unstable Span Unstable Zero10-26 Inability to Span Inability to Zero10-27 Non-Linear Response Slow ResponseAnalog Output Doesnt Agree with Display Concentration 10-28 Electronic Subsystem Troubleshooting and Adjustments Computer, Display, Keyboard10-29 Single Board Computer 10-30 CPU Board Jumper Settings 10-31 Front Panel Keyboard 10-32 Voltage/Frequency V/F Board 10-33 10-34 10.3.2.1 ADC/DAC Calibration Procedure 10-35 Changing Output Voltage Ranges 10-36 V/F Board Dip Switch Settings 10-37 Temperature Amplifier Section Status/Temp Board10-38 Display Brownout Status Output Lines, External Contact Closures10-39 10.3.3.4 4-20 mA Current Output 10-40 Power Supply Module Subassemblies 10-41Module Description Power Supply Module Layout 10-42 Electrical Block Diagram 10-43 PSM Diagnostic Procedures Power Supply Module LED Operation10-44 Function Description Flow/Pressure Sensor 10-45 Pressure/Flow Sensor 10-46 SO2 Sensor Module 10-47 SO2 Sensor Module 10-48 Reaction Cell Temp Preamp Board10-49 PMT Cooler 10-50 PMT Cooler Subsystem 10-51 Hvps High Voltage Power Supply 10-52 High Voltage Power Supply 10-53 Optical Sensor Module Troubleshooting UV Lamp Adjust or Replacement10.4.1 PMT 10-54 To adjust the beam splitter assembly 10-55 Pneumatic System Troubleshooting Leak CheckPump 10.5.3 Z/S Valves 11 M100AH Spare Parts List Teledyne API M100AH Spare Parts List11-1 11-2 Model 100AH Level 1 Spares Kit Teledyne API M100AH Level 1 Spares KitTeledyne API M100AH 47 mm Expendables Kit 11-3 11-4 Appendix a Maintenance Schedule for M100AH Particulate Replace Weekly AS Needed Filter ElementReplace Quarterly Intentionally Blank Appendix B Electrical Schematics Part Number Name Intentionally Blank