HOW to USE this Manual | Teledyne 100AH instruction

Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D

1 HOW TO USE THIS MANUAL

The Model 100AH has been designed with serviceability, reliability and ease of operation in mind. The M100AH's microprocessor continually checks operating parameters such as temperature, flow, and critical voltages. The instruments modular design uses captive screws to facilitate repair and ease of access. If you encounter any difficulty refer to Section 10 General Troubleshooting Hints.

We recognize that the need for information in this manual changes as time passes. When the instrument first arrives, it is necessary to get it up and running quickly and verify its correct operation. As time passes, more detailed information is often required on special configurations, calibration alternatives and other operational details. Finally there is the need for periodic maintenance and to quickly troubleshoot problems to assure maximum uptime and data integrity.

To address these needs, we have created three indexes to the information inside. They are:

Table of Contents:

Outlines the contents of the manual in the order the information is presented. This is a good overview of the topics covered in the manual. There is also a list of Tables and a list of Figures.

Index to M100AH Front Panel Menus:

The Menu Index (Figure 5-1, Figure 5-2and Table 5-2)briefly describes the front panel menus and refers you to other sections of the manual that have a detailed explanation of each menu selection.

Troubleshooting Section 10:

The Troubleshooting Section, outlined in the Table of contents, allows you to diagnose and repair the instrument based on variables in the TEST menu, the results of DIAGNOSTIC tests, and performance faults such as excessive noise or drift. The troubleshooting section also explains the operation, adjustment, diagnosis and testing of each instrument subsystem.

If you are unpacking the instrument for the first time, please refer to Getting Started in Section 2.

1-1

Image 11

Teledyne 100AH instruction manual HOW to USE this Manual

Contents

SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com Model 100AH Sulfur Dioxide Analyzer High Level Safety Messages Table of Contents Optional Hardware and Software 10-1 Maintenance 11 M100AH Spare Parts List Vii List of Figures Viii List of Tables Front Panel Warning Messages Intentionally Blank HOW to USE this Manual Intentionally Blank Getting Started Installation Electrical and Pneumatic Connections Page Removal of Shipping Screws Rear Panel Rear Panel Pneumatic Recommendations Initial Operation RNGE-SET Step Number Action Comment M100AH is now ready to measure sample gas Front Panel Assembly Layout Optic Test Final Test and Calibration ValuesTest Values Observed Units Nominal Range Reference Section Electric Test & Optic Test SO2 Range Spare Test Output Factory Installed Options Option InstalledMeasured Flows Intentionally Blank PPM RMS SPECIFICATIONS, Agency APPROVALS, WarrantySpecifications Warranty Policy 02024c Warranty Terms and Conditions Intentionally Blank Principle of Operation M100AH SO2 Analyzer M100AH Sulfur Dioxide Analyzer Computer Hardware and Software Instrument DescriptionSensor Module, Reaction Cell, Detector Pneumatic Sensor Board Front Panel 4 V/F Board System Modes Display Mode Meaning Status LEDs Front Panel Display Front Panel Status LEDs Power Supply ModulePower Switch Pneumatic System 1 RS-232 Interface I/O Hardware Interface RS-232 Pin Assignments 1.1 RS-232 Connection Examples 1.2 RS-232 Diagnostic Procedures Definition Condition Status Output InterfaceStatus Output Pin Assignments Output # Interfacing Contact Closure I/O Contact Closure Control Input Interface Intentionally Blank Index To Front Panel Menus Software Features Sample Menu M100AH Sample Menu Structure Sample Menu Set-Up Menu M100AH Setup Menu Structure Setup Menu #2 Level Description Reference Section M100AH Menu Structure Setup Menu #2 Setup Menu #3 Level Description Reference Section M100AH Menu Structure Setup Menu #3 Test Functions Sample Mode Sample Flow Time Span 2 CAL, CALS, CALZ, Calibration Functions2.1 CAL, CALS, Calz Zero Formula Values 2.4 SO2 Cal Concentration Data Acquisition System DAS Set-Up ModeConfiguration Information CFG Automatic Calibration AutoCalPage Press PREV/NEXT Step Action Comment Press SETUP-DAS3.2 RS-232 Reporting Single Range Range Menu Dual Ranges Auto Range Concentration Units Time of Day Clock Password EnableDiagnostic Mode Calibrate, Setup Passwords Variables Menu Vars Intentionally Blank Zero/Span Valves Mode Description Reference SectionOptional Hardware and Software Rack Mount Options Autocal Setup Zero/Span Valves OFF Setup Automatic Zero/Span CalibrationDefault Description Mmddyy Mode ZERO-HI Timer Enable on Mode Zero Timer Enable on 4-20 mA, Isolated Current Loop Output RS-232 Interface Setting Up the RS-232 InterfaceSetup from the Front Panel Decimal Value Description Security FeatureRS-232 Port Setup Front Panel Key Function RS-232 Switching From Terminal Mode to Computer ModeProtocol of Port Communication RS-232 Terminal Mode Editing Keys Entering Commands in Terminal Mode First Character Message Type Command SummaryRS-232 Interface Command Types Commands Definition RS-232 Command Summary Security Features Definition Terminal Mode Editing Keys DefinitionComputer Mode Editing Keys Definition Name Message Description Test Commands and MessagesRS-232 Test Messages RS-232 Warning Messages Clear ALL Message Description Calibration Commands and MessagesRS-232 Calibration Messages Command Description 10 RS-232 Calibration Commands 11 RS-232 Diagnostic Command Summary Diagnostic Commands and Messages Compactverbose DAS Commands and Reports12 RS-232 DAS Commands RS-232 DAS Commands Data Report Format 13 RS-232 Operating Modes Variables Commands and MessagesMode Description Config 2 = SBC40 CPU Intentionally Blank Section Type of Cal or Check Description Calibration and ZERO/SPAN ChecksTypes of Zero/Span Checks and Calibrations Model 100AH Calibration Setup Entr CAL-CONC Enter Expected Span Gas Concentration Procedure Manual Span Calibration Procedure Z/S Valves Manual Zero Calibration Procedure Z/S Valves Use of Zero/Span Valves with Remote Contact Closure Automatic Zero/Span CheckDynamic Zero/Span Calibration Ext Zero CC Ext Low Span CC Ext High Span CC Operation Z/S Valves Mode with Remote Contact Closure Step Action Comment Calibration QualityCalibration Quality Check Calibration Gases Intentionally Blank Maintenance Interval Reference Section MaintenanceMaintenance Schedule Preventative Maintenance Schedule Replacing the Sample Particulate Filter Replacing the Particulate Filter Replacing the Pump Scrubber Cleaning Orifice and Orifice Filter Pneumatic Line Inspection Cleaning the Reaction Cell Reaction Cell Pneumatic Diagram Leak Check Procedure Light Leak Check Procedure Eprom Replacement Procedure 10-1 DIAGNOSTIC, Troubleshooting 10-2 10-3 Operation Verification M100AH Diagnostic TechniquesFault Diagnosis with Test Variables Test Functions Samp FL 10-4Pres 10-5 DRK PMT 10-6Lamp Ratio STR LGT DRK LMP 10-7 Time 10-8 Sample Flow Fault Diagnosis with Warning MessagesFront Panel Warning Messages 10-9 10-10 10-11 Fault Diagnosis using Diagnostic Mode 10-12 Summary of Diagnostic ModesDiag Mode Description 10-13 10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/OSignal 10-14 Signal Control Description 10-15 10-16 Electric Test 10-17 Optic TestAnalog Out Step Test 10-18 10.1.4 M100AH Internal VariablesDAC Calibration 10.1.3.6 RS-232 Port Test 10-19 Name Units Default Value Description RangeModel 100AH Variables Name Description Scaled Range Test Channel Analog OutputTest Channel Output 10-20 10-21 Factory Calibration Procedure Quick Cal 10-22 Electric Test ET ProcedureOptic Test OT Procedure 10-23 Performance ProblemsAC Power Check 10-24 Flow CheckNo Response to Sample Gas 10-25 Negative Concentration DisplayExcessive Noise 10-26 Unstable SpanUnstable Zero 10-27 Inability to SpanInability to Zero 10-28 Non-Linear ResponseSlow Response Analog Output Doesnt Agree with Display Concentration 10-29 Electronic Subsystem Troubleshooting and AdjustmentsComputer, Display, Keyboard 10-30 Single Board Computer CPU Board Jumper Settings 10-31 10-32 Front Panel Keyboard 10-33 Voltage/Frequency V/F Board 10-34 10-35 10.3.2.1 ADC/DAC Calibration Procedure 10-36 Changing Output Voltage Ranges V/F Board Dip Switch Settings 10-37 10-38 Temperature Amplifier SectionStatus/Temp Board 10-39 Display BrownoutStatus Output Lines, External Contact Closures 10-40 10.3.3.4 4-20 mA Current Output Module Description Power Supply Module Subassemblies10-41 Power Supply Module Layout 10-42 Electrical Block Diagram 10-43 Function Description PSM Diagnostic ProceduresPower Supply Module LED Operation 10-44 10-45 Flow/Pressure Sensor Pressure/Flow Sensor 10-46 SO2 Sensor Module 10-47 SO2 Sensor Module 10-48 10-49 Reaction Cell TempPreamp Board 10-50 PMT Cooler PMT Cooler Subsystem 10-51 10-52 Hvps High Voltage Power Supply High Voltage Power Supply 10-53 10-54 Optical Sensor Module TroubleshootingUV Lamp Adjust or Replacement 10.4.1 PMT 10-55 To adjust the beam splitter assembly 10.5.3 Z/S Valves Pneumatic System TroubleshootingLeak Check Pump 11-1 11 M100AH Spare Parts ListTeledyne API M100AH Spare Parts List 11-2 11-3 Model 100AH Level 1 Spares KitTeledyne API M100AH Level 1 Spares Kit Teledyne API M100AH 47 mm Expendables Kit 11-4 Replace Quarterly Appendix a Maintenance Schedule for M100AHParticulate Replace Weekly AS Needed Filter Element Intentionally Blank Part Number Name Appendix B Electrical Schematics Intentionally Blank