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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D

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Teledyne 100AH instruction manual Intentionally Blank

Contents

Model 100AH Sulfur Dioxide Analyzer High Level SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com Safety Messages Table of Contents Optional Hardware and Software Maintenance 10-1 11 M100AH Spare Parts List List of Figures Vii List of Tables Viii Front Panel Warning Messages Intentionally Blank HOW to USE this Manual Intentionally Blank Installation Getting Started Electrical and Pneumatic Connections Page Removal of Shipping Screws Rear Panel Rear Panel Pneumatic Recommendations Initial Operation Step Number Action Comment RNGE-SET M100AH is now ready to measure sample gas Front Panel Assembly Layout Electric Test & Optic Test Final Test and Calibration ValuesTest Values Observed Units Nominal Range Reference Section Optic Test Factory Installed Options Option Installed Measured FlowsSO2 Range Spare Test Output Intentionally Blank SPECIFICATIONS, Agency APPROVALS, Warranty SpecificationsPPM RMS Warranty Warranty Policy 02024c Terms and Conditions Intentionally Blank M100AH SO2 Analyzer Principle of Operation M100AH Sulfur Dioxide Analyzer Pneumatic Sensor Board Instrument DescriptionSensor Module, Reaction Cell, Detector Computer Hardware and Software 4 V/F Board Front Panel Mode Meaning System Modes Display Front Panel Display Status LEDs Pneumatic System Power Supply ModulePower Switch Front Panel Status LEDs I/O Hardware Interface 1 RS-232 Interface RS-232 Pin Assignments 1.2 RS-232 Diagnostic Procedures 1.1 RS-232 Connection Examples Output # Status Output InterfaceStatus Output Pin Assignments Definition Condition Interfacing Contact Closure I/O Contact Closure Control Input Interface Intentionally Blank Software Features Index To Front Panel Menus Sample Menu Sample Menu M100AH Sample Menu Structure M100AH Setup Menu Structure Set-Up Menu M100AH Menu Structure Setup Menu #2 Setup Menu #2 Level Description Reference Section M100AH Menu Structure Setup Menu #3 Setup Menu #3 Level Description Reference Section Sample Mode Test Functions Sample Flow Time Zero 2 CAL, CALS, CALZ, Calibration Functions2.1 CAL, CALS, Calz Span 2.4 SO2 Cal Concentration Formula Values Automatic Calibration AutoCal Set-Up ModeConfiguration Information CFG Data Acquisition System DASPage Step Action Comment Press SETUP-DAS 3.2 RS-232 ReportingPress PREV/NEXT Range Menu Single Range Auto Range Dual Ranges Concentration Units Calibrate, Setup Passwords Password EnableDiagnostic Mode Time of Day Clock Variables Menu Vars Intentionally Blank Rack Mount Options Mode Description Reference SectionOptional Hardware and Software Zero/Span Valves Autocal Setup Zero/Span Valves Mmddyy Setup Automatic Zero/Span CalibrationDefault Description OFF Mode ZERO-HI Timer Enable on Mode Zero Timer Enable on 4-20 mA, Isolated Current Loop Output Setting Up the RS-232 Interface Setup from the Front PanelRS-232 Interface Security Feature RS-232 Port Setup Front PanelDecimal Value Description RS-232 Switching From Terminal Mode to Computer Mode Protocol of Port CommunicationKey Function Entering Commands in Terminal Mode RS-232 Terminal Mode Editing Keys Command Summary RS-232 Interface Command TypesFirst Character Message Type RS-232 Command Summary Commands Definition Terminal Mode Editing Keys Definition Computer Mode Editing Keys DefinitionSecurity Features Definition Test Commands and Messages RS-232 Test MessagesName Message Description RS-232 Warning Messages Clear ALL Calibration Commands and Messages RS-232 Calibration MessagesMessage Description 10 RS-232 Calibration Commands Command Description Diagnostic Commands and Messages 11 RS-232 Diagnostic Command Summary RS-232 DAS Commands DAS Commands and Reports12 RS-232 DAS Commands Compactverbose Data Report Format Variables Commands and Messages Mode Description13 RS-232 Operating Modes Config 2 = SBC40 CPU Intentionally Blank Calibration and ZERO/SPAN Checks Types of Zero/Span Checks and CalibrationsSection Type of Cal or Check Description Model 100AH Calibration Setup Entr Enter Expected Span Gas Concentration Procedure CAL-CONC Manual Zero Calibration Procedure Z/S Valves Manual Span Calibration Procedure Z/S Valves Automatic Zero/Span Check Dynamic Zero/Span CalibrationUse of Zero/Span Valves with Remote Contact Closure Z/S Valves Mode with Remote Contact Closure Ext Zero CC Ext Low Span CC Ext High Span CC Operation Calibration Quality Calibration Quality CheckStep Action Comment Calibration Gases Intentionally Blank Preventative Maintenance Schedule MaintenanceMaintenance Schedule Maintenance Interval Reference Section Replacing the Sample Particulate Filter Replacing the Particulate Filter Cleaning Orifice and Orifice Filter Replacing the Pump Scrubber Cleaning the Reaction Cell Pneumatic Line Inspection Reaction Cell Pneumatic Diagram Leak Check Procedure Light Leak Check Procedure Eprom Replacement Procedure DIAGNOSTIC, Troubleshooting 10-1 10-2 Test Functions Operation Verification M100AH Diagnostic TechniquesFault Diagnosis with Test Variables 10-3 10-4 PresSamp FL 10-5 STR LGT 10-6Lamp Ratio DRK PMT 10-7 DRK LMP 10-8 Time 10-9 Fault Diagnosis with Warning MessagesFront Panel Warning Messages Sample Flow 10-10 Fault Diagnosis using Diagnostic Mode 10-11 Summary of Diagnostic Modes Diag Mode Description10-12 10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O Signal10-13 Signal Control Description 10-14 10-15 Electric Test 10-16 Optic Test Analog Out Step Test10-17 10.1.3.6 RS-232 Port Test 10.1.4 M100AH Internal VariablesDAC Calibration 10-18 Name Units Default Value Description Range Model 100AH Variables10-19 10-20 Test Channel Analog OutputTest Channel Output Name Description Scaled Range Factory Calibration Procedure Quick Cal 10-21 Electric Test ET Procedure Optic Test OT Procedure10-22 Performance Problems AC Power Check10-23 Flow Check No Response to Sample Gas10-24 Negative Concentration Display Excessive Noise10-25 Unstable Span Unstable Zero10-26 Inability to Span Inability to Zero10-27 Analog Output Doesnt Agree with Display Concentration Non-Linear ResponseSlow Response 10-28 Electronic Subsystem Troubleshooting and Adjustments Computer, Display, Keyboard10-29 Single Board Computer 10-30 CPU Board Jumper Settings 10-31 Front Panel Keyboard 10-32 Voltage/Frequency V/F Board 10-33 10-34 10.3.2.1 ADC/DAC Calibration Procedure 10-35 Changing Output Voltage Ranges 10-36 V/F Board Dip Switch Settings 10-37 Temperature Amplifier Section Status/Temp Board10-38 Display Brownout Status Output Lines, External Contact Closures10-39 10.3.3.4 4-20 mA Current Output 10-40 Power Supply Module Subassemblies 10-41Module Description Power Supply Module Layout 10-42 Electrical Block Diagram 10-43 10-44 PSM Diagnostic ProceduresPower Supply Module LED Operation Function Description Flow/Pressure Sensor 10-45 Pressure/Flow Sensor 10-46 SO2 Sensor Module 10-47 SO2 Sensor Module 10-48 Reaction Cell Temp Preamp Board10-49 PMT Cooler 10-50 PMT Cooler Subsystem 10-51 Hvps High Voltage Power Supply 10-52 High Voltage Power Supply 10-53 10.4.1 PMT Optical Sensor Module TroubleshootingUV Lamp Adjust or Replacement 10-54 To adjust the beam splitter assembly 10-55 Pump Pneumatic System TroubleshootingLeak Check 10.5.3 Z/S Valves 11 M100AH Spare Parts List Teledyne API M100AH Spare Parts List11-1 11-2 Teledyne API M100AH 47 mm Expendables Kit Model 100AH Level 1 Spares KitTeledyne API M100AH Level 1 Spares Kit 11-3 11-4 Appendix a Maintenance Schedule for M100AH Particulate Replace Weekly AS Needed Filter ElementReplace Quarterly Intentionally Blank Appendix B Electrical Schematics Part Number Name Intentionally Blank