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Model 100AH Sulfur Dioxide Analyzer High Level
 Safety Messages
 Table of Contents
 Optional Hardware and Software
 10-1
Maintenance
 11 M100AH Spare Parts List
 Vii
List of Figures
 Viii
List of Tables
 Front Panel Warning Messages
 Intentionally Blank
 HOW to USE this Manual
 Intentionally Blank
 Getting Started
Installation
 Electrical and Pneumatic Connections
Page
 Removal of Shipping Screws
 Rear Panel
 Rear Panel Pneumatic Recommendations
 Initial Operation
 RNGE-SET
Step Number Action Comment
 M100AH is now ready to measure sample gas
 Front Panel
 Assembly Layout
 Optic Test
Final Test and Calibration Values
Test Values Observed Units Nominal Range Reference Section
Electric Test & Optic Test
 Measured Flows
Factory Installed Options Option Installed
SO2 Range Spare Test Output
 Intentionally Blank
 Specifications
SPECIFICATIONS, Agency APPROVALS, Warranty
PPM RMS
 Warranty Policy 02024c
Warranty
 Terms and Conditions
 Intentionally Blank
 Principle of Operation
M100AH SO2 Analyzer
 M100AH Sulfur Dioxide Analyzer
 Computer Hardware and Software
Instrument Description
Sensor Module, Reaction Cell, Detector
Pneumatic Sensor Board
 Front Panel
4 V/F Board
 System Modes Display
Mode Meaning
 Status LEDs
Front Panel Display
 Front Panel Status LEDs
Power Supply Module
Power Switch
Pneumatic System
 1 RS-232 Interface
I/O Hardware Interface
 RS-232 Pin Assignments
 1.1 RS-232 Connection Examples
1.2 RS-232 Diagnostic Procedures
 Definition Condition
Status Output Interface
Status Output Pin Assignments
Output #
 Interfacing Contact Closure I/O
 Contact Closure Control Input Interface
 Intentionally Blank
 Index To Front Panel Menus
Software Features
 Sample Menu
 M100AH Sample Menu Structure
Sample Menu
 Set-Up Menu
M100AH Setup Menu Structure
 Setup Menu #2 Level Description Reference Section
M100AH Menu Structure Setup Menu #2
 Setup Menu #3 Level Description Reference Section
M100AH Menu Structure Setup Menu #3
 Test Functions
Sample Mode
 Sample Flow
 Time
 Span
2 CAL, CALS, CALZ, Calibration Functions
2.1 CAL, CALS, Calz
Zero
 Formula Values
2.4 SO2 Cal Concentration
 Data Acquisition System DAS
Set-Up Mode
Configuration Information CFG
Automatic Calibration AutoCal
Page
 3.2 RS-232 Reporting
Step Action Comment Press SETUP-DAS
Press PREV/NEXT
 Single Range
Range Menu
 Dual Ranges
Auto Range
 Concentration Units
 Time of Day Clock
Password Enable
Diagnostic Mode
Calibrate, Setup Passwords
 Variables Menu Vars
 Intentionally Blank
 Zero/Span Valves
Mode Description Reference Section
Optional Hardware and Software
Rack Mount Options
 Autocal Setup Zero/Span Valves
 OFF
Setup Automatic Zero/Span Calibration
Default Description
Mmddyy
 Mode ZERO-HI Timer Enable on
 Mode Zero Timer Enable on
 4-20 mA, Isolated Current Loop Output
 Setup from the Front Panel
Setting Up the RS-232 Interface
RS-232 Interface
 RS-232 Port Setup Front Panel
Security Feature
Decimal Value Description
 Protocol of Port Communication
RS-232 Switching From Terminal Mode to Computer Mode
Key Function
 RS-232 Terminal Mode Editing Keys
Entering Commands in Terminal Mode
 RS-232 Interface Command Types
Command Summary
First Character Message Type
 Commands Definition
RS-232 Command Summary
 Computer Mode Editing Keys Definition
Terminal Mode Editing Keys Definition
Security Features Definition
 RS-232 Test Messages
Test Commands and Messages
Name Message Description
 RS-232 Warning Messages
 Clear ALL
 RS-232 Calibration Messages
Calibration Commands and Messages
Message Description
 Command Description
10 RS-232 Calibration Commands
 11 RS-232 Diagnostic Command Summary
Diagnostic Commands and Messages
 Compactverbose
DAS Commands and Reports
12 RS-232 DAS Commands
RS-232 DAS Commands
 Data Report Format
 Mode Description
Variables Commands and Messages
13 RS-232 Operating Modes
 Config 2 = SBC40 CPU
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 Types of Zero/Span Checks and Calibrations
Calibration and ZERO/SPAN Checks
Section Type of Cal or Check Description
 Model 100AH Calibration Setup
 Entr
 CAL-CONC
Enter Expected Span Gas Concentration Procedure
 Manual Span Calibration Procedure Z/S Valves
Manual Zero Calibration Procedure Z/S Valves
 Dynamic Zero/Span Calibration
Automatic Zero/Span Check
Use of Zero/Span Valves with Remote Contact Closure
 Ext Zero CC Ext Low Span CC Ext High Span CC Operation
Z/S Valves Mode with Remote Contact Closure
 Calibration Quality Check
Calibration Quality
Step Action Comment
 Calibration Gases
 Intentionally Blank
 Maintenance Interval Reference Section
Maintenance
Maintenance Schedule
Preventative Maintenance Schedule
 Replacing the Sample Particulate Filter
 Replacing the Particulate Filter
 Replacing the Pump Scrubber
Cleaning Orifice and Orifice Filter
 Pneumatic Line Inspection
Cleaning the Reaction Cell
 Reaction Cell
 Pneumatic Diagram
 Leak Check Procedure
 Light Leak Check Procedure
 Eprom Replacement Procedure
 10-1
DIAGNOSTIC, Troubleshooting
 10-2
 10-3
Operation Verification M100AH Diagnostic Techniques
Fault Diagnosis with Test Variables
Test Functions
 Pres
10-4
Samp FL
 10-5
 DRK PMT
10-6
Lamp Ratio
STR LGT
 DRK LMP
10-7
 Time
10-8
 Sample Flow
Fault Diagnosis with Warning Messages
Front Panel Warning Messages
10-9
 10-10
 10-11
Fault Diagnosis using Diagnostic Mode
 Diag Mode Description
Summary of Diagnostic Modes
10-12
 Signal
10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O
10-13
 10-14
Signal Control Description
 10-15
 10-16
Electric Test
 Analog Out Step Test
Optic Test
10-17
 10-18
10.1.4 M100AH Internal Variables
DAC Calibration
10.1.3.6 RS-232 Port Test
 Model 100AH Variables
Name Units Default Value Description Range
10-19
 Name Description Scaled Range
Test Channel Analog Output
Test Channel Output
10-20
 10-21
Factory Calibration Procedure Quick Cal
 Optic Test OT Procedure
Electric Test ET Procedure
10-22
 AC Power Check
Performance Problems
10-23
 No Response to Sample Gas
Flow Check
10-24
 Excessive Noise
Negative Concentration Display
10-25
 Unstable Zero
Unstable Span
10-26
 Inability to Zero
Inability to Span
10-27
 10-28
Non-Linear Response
Slow Response
Analog Output Doesnt Agree with Display Concentration
 Computer, Display, Keyboard
Electronic Subsystem Troubleshooting and Adjustments
10-29
 10-30
Single Board Computer
 CPU Board Jumper Settings 10-31
 10-32
Front Panel Keyboard
 10-33
Voltage/Frequency V/F Board
 10-34
 10-35
10.3.2.1 ADC/DAC Calibration Procedure
 10-36
Changing Output Voltage Ranges
 V/F Board Dip Switch Settings 10-37
 Status/Temp Board
Temperature Amplifier Section
10-38
 Status Output Lines, External Contact Closures
Display Brownout
10-39
 10-40
10.3.3.4 4-20 mA Current Output
 10-41
Power Supply Module Subassemblies
Module Description
 Power Supply Module Layout 10-42
 Electrical Block Diagram 10-43
 Function Description
PSM Diagnostic Procedures
Power Supply Module LED Operation
10-44
 10-45
Flow/Pressure Sensor
 Pressure/Flow Sensor 10-46
 SO2 Sensor Module 10-47
 SO2 Sensor Module 10-48
 Preamp Board
Reaction Cell Temp
10-49
 10-50
PMT Cooler
 PMT Cooler Subsystem 10-51
 10-52
Hvps High Voltage Power Supply
 High Voltage Power Supply 10-53
 10-54
Optical Sensor Module Troubleshooting
UV Lamp Adjust or Replacement
10.4.1 PMT
 10-55
To adjust the beam splitter assembly
 10.5.3 Z/S Valves
Pneumatic System Troubleshooting
Leak Check
Pump
 Teledyne API M100AH Spare Parts List
11 M100AH Spare Parts List
11-1
 11-2
 11-3
Model 100AH Level 1 Spares Kit
Teledyne API M100AH Level 1 Spares Kit
Teledyne API M100AH 47 mm Expendables Kit
 11-4
 Particulate Replace Weekly AS Needed Filter Element
Appendix a Maintenance Schedule for M100AH
Replace Quarterly
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 Part Number Name
Appendix B Electrical Schematics
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