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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D

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Teledyne 100AH instruction manual Intentionally Blank

Contents

Model 100AH Sulfur Dioxide Analyzer High Level SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com Safety Messages Table of Contents Optional Hardware and Software Maintenance 10-1 11 M100AH Spare Parts List List of Figures Vii List of Tables Viii Front Panel Warning Messages Intentionally Blank HOW to USE this Manual Intentionally Blank Installation Getting Started Electrical and Pneumatic Connections Page Removal of Shipping Screws Rear Panel Rear Panel Pneumatic Recommendations Initial Operation Step Number Action Comment RNGE-SET M100AH is now ready to measure sample gas Front Panel Assembly Layout Final Test and Calibration Values Test Values Observed Units Nominal Range Reference SectionElectric Test & Optic Test Optic Test SO2 Range Spare Test Output Factory Installed Options Option InstalledMeasured Flows Intentionally Blank PPM RMS SPECIFICATIONS, Agency APPROVALS, WarrantySpecifications Warranty Warranty Policy 02024c Terms and Conditions Intentionally Blank M100AH SO2 Analyzer Principle of Operation M100AH Sulfur Dioxide Analyzer Instrument Description Sensor Module, Reaction Cell, DetectorPneumatic Sensor Board Computer Hardware and Software 4 V/F Board Front Panel Mode Meaning System Modes Display Front Panel Display Status LEDs Power Supply Module Power SwitchPneumatic System Front Panel Status LEDs I/O Hardware Interface 1 RS-232 Interface RS-232 Pin Assignments 1.2 RS-232 Diagnostic Procedures 1.1 RS-232 Connection Examples Status Output Interface Status Output Pin AssignmentsOutput # Definition Condition Interfacing Contact Closure I/O Contact Closure Control Input Interface Intentionally Blank Software Features Index To Front Panel Menus Sample Menu Sample Menu M100AH Sample Menu Structure M100AH Setup Menu Structure Set-Up Menu M100AH Menu Structure Setup Menu #2 Setup Menu #2 Level Description Reference Section M100AH Menu Structure Setup Menu #3 Setup Menu #3 Level Description Reference Section Sample Mode Test Functions Sample Flow Time 2 CAL, CALS, CALZ, Calibration Functions 2.1 CAL, CALS, CalzZero Span 2.4 SO2 Cal Concentration Formula Values Set-Up Mode Configuration Information CFGAutomatic Calibration AutoCal Data Acquisition System DASPage Press PREV/NEXT Step Action Comment Press SETUP-DAS3.2 RS-232 Reporting Range Menu Single Range Auto Range Dual Ranges Concentration Units Password Enable Diagnostic ModeCalibrate, Setup Passwords Time of Day Clock Variables Menu Vars Intentionally Blank Mode Description Reference Section Optional Hardware and SoftwareRack Mount Options Zero/Span Valves Autocal Setup Zero/Span Valves Setup Automatic Zero/Span Calibration Default DescriptionMmddyy OFF Mode ZERO-HI Timer Enable on Mode Zero Timer Enable on 4-20 mA, Isolated Current Loop Output RS-232 Interface Setting Up the RS-232 InterfaceSetup from the Front Panel Decimal Value Description Security FeatureRS-232 Port Setup Front Panel Key Function RS-232 Switching From Terminal Mode to Computer ModeProtocol of Port Communication Entering Commands in Terminal Mode RS-232 Terminal Mode Editing Keys First Character Message Type Command SummaryRS-232 Interface Command Types RS-232 Command Summary Commands Definition Security Features Definition Terminal Mode Editing Keys DefinitionComputer Mode Editing Keys Definition Name Message Description Test Commands and MessagesRS-232 Test Messages RS-232 Warning Messages Clear ALL Message Description Calibration Commands and MessagesRS-232 Calibration Messages 10 RS-232 Calibration Commands Command Description Diagnostic Commands and Messages 11 RS-232 Diagnostic Command Summary DAS Commands and Reports 12 RS-232 DAS CommandsRS-232 DAS Commands Compactverbose Data Report Format 13 RS-232 Operating Modes Variables Commands and MessagesMode Description Config 2 = SBC40 CPU Intentionally Blank Section Type of Cal or Check Description Calibration and ZERO/SPAN ChecksTypes of Zero/Span Checks and Calibrations Model 100AH Calibration Setup Entr Enter Expected Span Gas Concentration Procedure CAL-CONC Manual Zero Calibration Procedure Z/S Valves Manual Span Calibration Procedure Z/S Valves Use of Zero/Span Valves with Remote Contact Closure Automatic Zero/Span CheckDynamic Zero/Span Calibration Z/S Valves Mode with Remote Contact Closure Ext Zero CC Ext Low Span CC Ext High Span CC Operation Step Action Comment Calibration QualityCalibration Quality Check Calibration Gases Intentionally Blank Maintenance Maintenance SchedulePreventative Maintenance Schedule Maintenance Interval Reference Section Replacing the Sample Particulate Filter Replacing the Particulate Filter Cleaning Orifice and Orifice Filter Replacing the Pump Scrubber Cleaning the Reaction Cell Pneumatic Line Inspection Reaction Cell Pneumatic Diagram Leak Check Procedure Light Leak Check Procedure Eprom Replacement Procedure DIAGNOSTIC, Troubleshooting 10-1 10-2 Operation Verification M100AH Diagnostic Techniques Fault Diagnosis with Test VariablesTest Functions 10-3 Samp FL 10-4Pres 10-5 10-6 Lamp RatioSTR LGT DRK PMT 10-7 DRK LMP 10-8 Time Fault Diagnosis with Warning Messages Front Panel Warning Messages10-9 Sample Flow 10-10 Fault Diagnosis using Diagnostic Mode 10-11 10-12 Summary of Diagnostic ModesDiag Mode Description 10-13 10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/OSignal Signal Control Description 10-14 10-15 Electric Test 10-16 10-17 Optic TestAnalog Out Step Test 10.1.4 M100AH Internal Variables DAC Calibration10.1.3.6 RS-232 Port Test 10-18 10-19 Name Units Default Value Description RangeModel 100AH Variables Test Channel Analog Output Test Channel Output10-20 Name Description Scaled Range Factory Calibration Procedure Quick Cal 10-21 10-22 Electric Test ET ProcedureOptic Test OT Procedure 10-23 Performance ProblemsAC Power Check 10-24 Flow CheckNo Response to Sample Gas 10-25 Negative Concentration DisplayExcessive Noise 10-26 Unstable SpanUnstable Zero 10-27 Inability to SpanInability to Zero Non-Linear Response Slow ResponseAnalog Output Doesnt Agree with Display Concentration 10-28 10-29 Electronic Subsystem Troubleshooting and AdjustmentsComputer, Display, Keyboard Single Board Computer 10-30 CPU Board Jumper Settings 10-31 Front Panel Keyboard 10-32 Voltage/Frequency V/F Board 10-33 10-34 10.3.2.1 ADC/DAC Calibration Procedure 10-35 Changing Output Voltage Ranges 10-36 V/F Board Dip Switch Settings 10-37 10-38 Temperature Amplifier SectionStatus/Temp Board 10-39 Display BrownoutStatus Output Lines, External Contact Closures 10.3.3.4 4-20 mA Current Output 10-40 Module Description Power Supply Module Subassemblies10-41 Power Supply Module Layout 10-42 Electrical Block Diagram 10-43 PSM Diagnostic Procedures Power Supply Module LED Operation10-44 Function Description Flow/Pressure Sensor 10-45 Pressure/Flow Sensor 10-46 SO2 Sensor Module 10-47 SO2 Sensor Module 10-48 10-49 Reaction Cell TempPreamp Board PMT Cooler 10-50 PMT Cooler Subsystem 10-51 Hvps High Voltage Power Supply 10-52 High Voltage Power Supply 10-53 Optical Sensor Module Troubleshooting UV Lamp Adjust or Replacement10.4.1 PMT 10-54 To adjust the beam splitter assembly 10-55 Pneumatic System Troubleshooting Leak CheckPump 10.5.3 Z/S Valves 11-1 11 M100AH Spare Parts ListTeledyne API M100AH Spare Parts List 11-2 Model 100AH Level 1 Spares Kit Teledyne API M100AH Level 1 Spares KitTeledyne API M100AH 47 mm Expendables Kit 11-3 11-4 Replace Quarterly Appendix a Maintenance Schedule for M100AHParticulate Replace Weekly AS Needed Filter Element Intentionally Blank Appendix B Electrical Schematics Part Number Name Intentionally Blank