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Model 100AH Sulfur Dioxide Analyzer High Level
Safety Messages
Table of Contents
Optional Hardware and Software
10-1
Maintenance
11 M100AH Spare Parts List
Vii
List of Figures
Viii
List of Tables
Front Panel Warning Messages
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HOW to USE this Manual
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Getting Started
Installation
Electrical and Pneumatic Connections
Page
Removal of Shipping Screws
Rear Panel
Rear Panel Pneumatic Recommendations
Initial Operation
RNGE-SET
Step Number Action Comment
M100AH is now ready to measure sample gas
Front Panel
Assembly Layout
Optic Test
Final Test and Calibration Values
Test Values Observed Units Nominal Range Reference Section
Electric Test & Optic Test
Factory Installed Options Option Installed
Measured Flows
SO2 Range Spare Test Output
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SPECIFICATIONS, Agency APPROVALS, Warranty
Specifications
PPM RMS
Warranty Policy 02024c
Warranty
Terms and Conditions
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Principle of Operation
M100AH SO2 Analyzer
M100AH Sulfur Dioxide Analyzer
Computer Hardware and Software
Instrument Description
Sensor Module, Reaction Cell, Detector
Pneumatic Sensor Board
Front Panel
4 V/F Board
System Modes Display
Mode Meaning
Status LEDs
Front Panel Display
Front Panel Status LEDs
Power Supply Module
Power Switch
Pneumatic System
1 RS-232 Interface
I/O Hardware Interface
RS-232 Pin Assignments
1.1 RS-232 Connection Examples
1.2 RS-232 Diagnostic Procedures
Definition Condition
Status Output Interface
Status Output Pin Assignments
Output #
Interfacing Contact Closure I/O
Contact Closure Control Input Interface
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Index To Front Panel Menus
Software Features
Sample Menu
M100AH Sample Menu Structure
Sample Menu
Set-Up Menu
M100AH Setup Menu Structure
Setup Menu #2 Level Description Reference Section
M100AH Menu Structure Setup Menu #2
Setup Menu #3 Level Description Reference Section
M100AH Menu Structure Setup Menu #3
Test Functions
Sample Mode
Sample Flow
Time
Span
2 CAL, CALS, CALZ, Calibration Functions
2.1 CAL, CALS, Calz
Zero
Formula Values
2.4 SO2 Cal Concentration
Data Acquisition System DAS
Set-Up Mode
Configuration Information CFG
Automatic Calibration AutoCal
Page
Step Action Comment Press SETUP-DAS
3.2 RS-232 Reporting
Press PREV/NEXT
Single Range
Range Menu
Dual Ranges
Auto Range
Concentration Units
Time of Day Clock
Password Enable
Diagnostic Mode
Calibrate, Setup Passwords
Variables Menu Vars
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Zero/Span Valves
Mode Description Reference Section
Optional Hardware and Software
Rack Mount Options
Autocal Setup Zero/Span Valves
OFF
Setup Automatic Zero/Span Calibration
Default Description
Mmddyy
Mode ZERO-HI Timer Enable on
Mode Zero Timer Enable on
4-20 mA, Isolated Current Loop Output
Setting Up the RS-232 Interface
Setup from the Front Panel
RS-232 Interface
Security Feature
RS-232 Port Setup Front Panel
Decimal Value Description
RS-232 Switching From Terminal Mode to Computer Mode
Protocol of Port Communication
Key Function
RS-232 Terminal Mode Editing Keys
Entering Commands in Terminal Mode
Command Summary
RS-232 Interface Command Types
First Character Message Type
Commands Definition
RS-232 Command Summary
Terminal Mode Editing Keys Definition
Computer Mode Editing Keys Definition
Security Features Definition
Test Commands and Messages
RS-232 Test Messages
Name Message Description
RS-232 Warning Messages
Clear ALL
Calibration Commands and Messages
RS-232 Calibration Messages
Message Description
Command Description
10 RS-232 Calibration Commands
11 RS-232 Diagnostic Command Summary
Diagnostic Commands and Messages
Compactverbose
DAS Commands and Reports
12 RS-232 DAS Commands
RS-232 DAS Commands
Data Report Format
Variables Commands and Messages
Mode Description
13 RS-232 Operating Modes
Config 2 = SBC40 CPU
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Calibration and ZERO/SPAN Checks
Types of Zero/Span Checks and Calibrations
Section Type of Cal or Check Description
Model 100AH Calibration Setup
Entr
CAL-CONC
Enter Expected Span Gas Concentration Procedure
Manual Span Calibration Procedure Z/S Valves
Manual Zero Calibration Procedure Z/S Valves
Automatic Zero/Span Check
Dynamic Zero/Span Calibration
Use of Zero/Span Valves with Remote Contact Closure
Ext Zero CC Ext Low Span CC Ext High Span CC Operation
Z/S Valves Mode with Remote Contact Closure
Calibration Quality
Calibration Quality Check
Step Action Comment
Calibration Gases
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Maintenance Interval Reference Section
Maintenance
Maintenance Schedule
Preventative Maintenance Schedule
Replacing the Sample Particulate Filter
Replacing the Particulate Filter
Replacing the Pump Scrubber
Cleaning Orifice and Orifice Filter
Pneumatic Line Inspection
Cleaning the Reaction Cell
Reaction Cell
Pneumatic Diagram
Leak Check Procedure
Light Leak Check Procedure
Eprom Replacement Procedure
10-1
DIAGNOSTIC, Troubleshooting
10-2
10-3
Operation Verification M100AH Diagnostic Techniques
Fault Diagnosis with Test Variables
Test Functions
10-4
Pres
Samp FL
10-5
DRK PMT
10-6
Lamp Ratio
STR LGT
DRK LMP
10-7
Time
10-8
Sample Flow
Fault Diagnosis with Warning Messages
Front Panel Warning Messages
10-9
10-10
10-11
Fault Diagnosis using Diagnostic Mode
Summary of Diagnostic Modes
Diag Mode Description
10-12
10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O
Signal
10-13
10-14
Signal Control Description
10-15
10-16
Electric Test
Optic Test
Analog Out Step Test
10-17
10-18
10.1.4 M100AH Internal Variables
DAC Calibration
10.1.3.6 RS-232 Port Test
Name Units Default Value Description Range
Model 100AH Variables
10-19
Name Description Scaled Range
Test Channel Analog Output
Test Channel Output
10-20
10-21
Factory Calibration Procedure Quick Cal
Electric Test ET Procedure
Optic Test OT Procedure
10-22
Performance Problems
AC Power Check
10-23
Flow Check
No Response to Sample Gas
10-24
Negative Concentration Display
Excessive Noise
10-25
Unstable Span
Unstable Zero
10-26
Inability to Span
Inability to Zero
10-27
10-28
Non-Linear Response
Slow Response
Analog Output Doesnt Agree with Display Concentration
Electronic Subsystem Troubleshooting and Adjustments
Computer, Display, Keyboard
10-29
10-30
Single Board Computer
CPU Board Jumper Settings 10-31
10-32
Front Panel Keyboard
10-33
Voltage/Frequency V/F Board
10-34
10-35
10.3.2.1 ADC/DAC Calibration Procedure
10-36
Changing Output Voltage Ranges
V/F Board Dip Switch Settings 10-37
Temperature Amplifier Section
Status/Temp Board
10-38
Display Brownout
Status Output Lines, External Contact Closures
10-39
10-40
10.3.3.4 4-20 mA Current Output
Power Supply Module Subassemblies
10-41
Module Description
Power Supply Module Layout 10-42
Electrical Block Diagram 10-43
Function Description
PSM Diagnostic Procedures
Power Supply Module LED Operation
10-44
10-45
Flow/Pressure Sensor
Pressure/Flow Sensor 10-46
SO2 Sensor Module 10-47
SO2 Sensor Module 10-48
Reaction Cell Temp
Preamp Board
10-49
10-50
PMT Cooler
PMT Cooler Subsystem 10-51
10-52
Hvps High Voltage Power Supply
High Voltage Power Supply 10-53
10-54
Optical Sensor Module Troubleshooting
UV Lamp Adjust or Replacement
10.4.1 PMT
10-55
To adjust the beam splitter assembly
10.5.3 Z/S Valves
Pneumatic System Troubleshooting
Leak Check
Pump
11 M100AH Spare Parts List
Teledyne API M100AH Spare Parts List
11-1
11-2
11-3
Model 100AH Level 1 Spares Kit
Teledyne API M100AH Level 1 Spares Kit
Teledyne API M100AH 47 mm Expendables Kit
11-4
Appendix a Maintenance Schedule for M100AH
Particulate Replace Weekly AS Needed Filter Element
Replace Quarterly
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Part Number Name
Appendix B Electrical Schematics
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