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Model 100AH Sulfur Dioxide Analyzer High Level
Safety Messages
Table of Contents
Optional Hardware and Software
10-1
Maintenance
11 M100AH Spare Parts List
Vii
List of Figures
Viii
List of Tables
Front Panel Warning Messages
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HOW to USE this Manual
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Getting Started
Installation
Electrical and Pneumatic Connections
Page
Removal of Shipping Screws
Rear Panel
Rear Panel Pneumatic Recommendations
Initial Operation
RNGE-SET
Step Number Action Comment
M100AH is now ready to measure sample gas
Front Panel
Assembly Layout
Test Values Observed Units Nominal Range Reference Section
Final Test and Calibration Values
Electric Test & Optic Test
Optic Test
Measured Flows
Factory Installed Options Option Installed
SO2 Range Spare Test Output
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Specifications
SPECIFICATIONS, Agency APPROVALS, Warranty
PPM RMS
Warranty Policy 02024c
Warranty
Terms and Conditions
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Principle of Operation
M100AH SO2 Analyzer
M100AH Sulfur Dioxide Analyzer
Sensor Module, Reaction Cell, Detector
Instrument Description
Pneumatic Sensor Board
Computer Hardware and Software
Front Panel
4 V/F Board
System Modes Display
Mode Meaning
Status LEDs
Front Panel Display
Power Switch
Power Supply Module
Pneumatic System
Front Panel Status LEDs
1 RS-232 Interface
I/O Hardware Interface
RS-232 Pin Assignments
1.1 RS-232 Connection Examples
1.2 RS-232 Diagnostic Procedures
Status Output Pin Assignments
Status Output Interface
Output #
Definition Condition
Interfacing Contact Closure I/O
Contact Closure Control Input Interface
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Index To Front Panel Menus
Software Features
Sample Menu
M100AH Sample Menu Structure
Sample Menu
Set-Up Menu
M100AH Setup Menu Structure
Setup Menu #2 Level Description Reference Section
M100AH Menu Structure Setup Menu #2
Setup Menu #3 Level Description Reference Section
M100AH Menu Structure Setup Menu #3
Test Functions
Sample Mode
Sample Flow
Time
2.1 CAL, CALS, Calz
2 CAL, CALS, CALZ, Calibration Functions
Zero
Span
Formula Values
2.4 SO2 Cal Concentration
Configuration Information CFG
Set-Up Mode
Automatic Calibration AutoCal
Data Acquisition System DAS
Page
3.2 RS-232 Reporting
Step Action Comment Press SETUP-DAS
Press PREV/NEXT
Single Range
Range Menu
Dual Ranges
Auto Range
Concentration Units
Diagnostic Mode
Password Enable
Calibrate, Setup Passwords
Time of Day Clock
Variables Menu Vars
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Optional Hardware and Software
Mode Description Reference Section
Rack Mount Options
Zero/Span Valves
Autocal Setup Zero/Span Valves
Default Description
Setup Automatic Zero/Span Calibration
Mmddyy
OFF
Mode ZERO-HI Timer Enable on
Mode Zero Timer Enable on
4-20 mA, Isolated Current Loop Output
Setup from the Front Panel
Setting Up the RS-232 Interface
RS-232 Interface
RS-232 Port Setup Front Panel
Security Feature
Decimal Value Description
Protocol of Port Communication
RS-232 Switching From Terminal Mode to Computer Mode
Key Function
RS-232 Terminal Mode Editing Keys
Entering Commands in Terminal Mode
RS-232 Interface Command Types
Command Summary
First Character Message Type
Commands Definition
RS-232 Command Summary
Computer Mode Editing Keys Definition
Terminal Mode Editing Keys Definition
Security Features Definition
RS-232 Test Messages
Test Commands and Messages
Name Message Description
RS-232 Warning Messages
Clear ALL
RS-232 Calibration Messages
Calibration Commands and Messages
Message Description
Command Description
10 RS-232 Calibration Commands
11 RS-232 Diagnostic Command Summary
Diagnostic Commands and Messages
12 RS-232 DAS Commands
DAS Commands and Reports
RS-232 DAS Commands
Compactverbose
Data Report Format
Mode Description
Variables Commands and Messages
13 RS-232 Operating Modes
Config 2 = SBC40 CPU
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Types of Zero/Span Checks and Calibrations
Calibration and ZERO/SPAN Checks
Section Type of Cal or Check Description
Model 100AH Calibration Setup
Entr
CAL-CONC
Enter Expected Span Gas Concentration Procedure
Manual Span Calibration Procedure Z/S Valves
Manual Zero Calibration Procedure Z/S Valves
Dynamic Zero/Span Calibration
Automatic Zero/Span Check
Use of Zero/Span Valves with Remote Contact Closure
Ext Zero CC Ext Low Span CC Ext High Span CC Operation
Z/S Valves Mode with Remote Contact Closure
Calibration Quality Check
Calibration Quality
Step Action Comment
Calibration Gases
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Maintenance Schedule
Maintenance
Preventative Maintenance Schedule
Maintenance Interval Reference Section
Replacing the Sample Particulate Filter
Replacing the Particulate Filter
Replacing the Pump Scrubber
Cleaning Orifice and Orifice Filter
Pneumatic Line Inspection
Cleaning the Reaction Cell
Reaction Cell
Pneumatic Diagram
Leak Check Procedure
Light Leak Check Procedure
Eprom Replacement Procedure
10-1
DIAGNOSTIC, Troubleshooting
10-2
Fault Diagnosis with Test Variables
Operation Verification M100AH Diagnostic Techniques
Test Functions
10-3
Pres
10-4
Samp FL
10-5
Lamp Ratio
10-6
STR LGT
DRK PMT
DRK LMP
10-7
Time
10-8
Front Panel Warning Messages
Fault Diagnosis with Warning Messages
10-9
Sample Flow
10-10
10-11
Fault Diagnosis using Diagnostic Mode
Diag Mode Description
Summary of Diagnostic Modes
10-12
Signal
10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O
10-13
10-14
Signal Control Description
10-15
10-16
Electric Test
Analog Out Step Test
Optic Test
10-17
DAC Calibration
10.1.4 M100AH Internal Variables
10.1.3.6 RS-232 Port Test
10-18
Model 100AH Variables
Name Units Default Value Description Range
10-19
Test Channel Output
Test Channel Analog Output
10-20
Name Description Scaled Range
10-21
Factory Calibration Procedure Quick Cal
Optic Test OT Procedure
Electric Test ET Procedure
10-22
AC Power Check
Performance Problems
10-23
No Response to Sample Gas
Flow Check
10-24
Excessive Noise
Negative Concentration Display
10-25
Unstable Zero
Unstable Span
10-26
Inability to Zero
Inability to Span
10-27
Slow Response
Non-Linear Response
Analog Output Doesnt Agree with Display Concentration
10-28
Computer, Display, Keyboard
Electronic Subsystem Troubleshooting and Adjustments
10-29
10-30
Single Board Computer
CPU Board Jumper Settings 10-31
10-32
Front Panel Keyboard
10-33
Voltage/Frequency V/F Board
10-34
10-35
10.3.2.1 ADC/DAC Calibration Procedure
10-36
Changing Output Voltage Ranges
V/F Board Dip Switch Settings 10-37
Status/Temp Board
Temperature Amplifier Section
10-38
Status Output Lines, External Contact Closures
Display Brownout
10-39
10-40
10.3.3.4 4-20 mA Current Output
10-41
Power Supply Module Subassemblies
Module Description
Power Supply Module Layout 10-42
Electrical Block Diagram 10-43
Power Supply Module LED Operation
PSM Diagnostic Procedures
10-44
Function Description
10-45
Flow/Pressure Sensor
Pressure/Flow Sensor 10-46
SO2 Sensor Module 10-47
SO2 Sensor Module 10-48
Preamp Board
Reaction Cell Temp
10-49
10-50
PMT Cooler
PMT Cooler Subsystem 10-51
10-52
Hvps High Voltage Power Supply
High Voltage Power Supply 10-53
UV Lamp Adjust or Replacement
Optical Sensor Module Troubleshooting
10.4.1 PMT
10-54
10-55
To adjust the beam splitter assembly
Leak Check
Pneumatic System Troubleshooting
Pump
10.5.3 Z/S Valves
Teledyne API M100AH Spare Parts List
11 M100AH Spare Parts List
11-1
11-2
Teledyne API M100AH Level 1 Spares Kit
Model 100AH Level 1 Spares Kit
Teledyne API M100AH 47 mm Expendables Kit
11-3
11-4
Particulate Replace Weekly AS Needed Filter Element
Appendix a Maintenance Schedule for M100AH
Replace Quarterly
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Part Number Name
Appendix B Electrical Schematics
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