11 M100AH Spare Parts List, 11-1 | Teledyne manual

Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D

11 M100AH SPARE PARTS LIST

Note: Use of replacement parts other than those supplied by Teledyne API may result in non-compliance with European Standard EN61010-1.

Table 11-1: Teledyne API M100AH Spare Parts List

Part No.	Description
00094-8	ORIFICE, 12 MIL, 650 CC, Rx CELL

00262-01	UV LAMP ASSY

00270	LENS, UV

00269	LENS, PMT

00271	UV FILTER

00274	PMT OPTICAL FILTER

00276-4	CPU BOARD

00329	THERMISTOR ASSY

00337	HEATER/THERMISTOR ASSY (Rx CELL)

00484	UV TRANSFORMER ASSY, 60Hz

00484-1	UV TRANSFORMER ASSY, 50Hz

0051402	V/F BOARD

00596	ACTIVATED CHARCOAL

00704	KEYBOARD

00728	DISPLAY

00969	FILTER, TFE, 47 MM, QTY 100

00969-1	FILTER, TFE, 47 MM, QTY 25

0108600	STATUS/TEMP BOARD

01105-1	PMT PREAMP BOARD ASSY

01139	ASSY, POWER SUPPLY MODULE - 115V/60Hz

01139-02	ASSY, POWER SUPPLY MODULE - 220V/50Hz

01139-04	ASSY, POWER SUPPLY MODULE - 240V/50Hz

01236	FAN, POWER SUPPLY MODULE

01314	FAN, PMT COOLER

(table continued)

11-1

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Teledyne instruction manual 11 M100AH Spare Parts List, Teledyne API M100AH Spare Parts List, 11-1

Contents

SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com Model 100AH Sulfur Dioxide Analyzer High Level Safety Messages Table of Contents Optional Hardware and Software 10-1 Maintenance 11 M100AH Spare Parts List Vii List of Figures Viii List of Tables Front Panel Warning Messages Intentionally Blank HOW to USE this Manual Intentionally Blank Getting Started Installation Electrical and Pneumatic Connections Page Removal of Shipping Screws Rear Panel Rear Panel Pneumatic Recommendations Initial Operation RNGE-SET Step Number Action Comment M100AH is now ready to measure sample gas Front Panel Assembly Layout Test Values Observed Units Nominal Range Reference Section Final Test and Calibration ValuesElectric Test & Optic Test Optic Test Factory Installed Options Option Installed Measured FlowsSO2 Range Spare Test Output Intentionally Blank SPECIFICATIONS, Agency APPROVALS, Warranty SpecificationsPPM RMS Warranty Policy 02024c Warranty Terms and Conditions Intentionally Blank Principle of Operation M100AH SO2 Analyzer M100AH Sulfur Dioxide Analyzer Sensor Module, Reaction Cell, Detector Instrument DescriptionPneumatic Sensor Board Computer Hardware and Software Front Panel 4 V/F Board System Modes Display Mode Meaning Status LEDs Front Panel Display Power Switch Power Supply ModulePneumatic System Front Panel Status LEDs 1 RS-232 Interface I/O Hardware Interface RS-232 Pin Assignments 1.1 RS-232 Connection Examples 1.2 RS-232 Diagnostic Procedures Status Output Pin Assignments Status Output InterfaceOutput # Definition Condition Interfacing Contact Closure I/O Contact Closure Control Input Interface Intentionally Blank Index To Front Panel Menus Software Features Sample Menu M100AH Sample Menu Structure Sample Menu Set-Up Menu M100AH Setup Menu Structure Setup Menu #2 Level Description Reference Section M100AH Menu Structure Setup Menu #2 Setup Menu #3 Level Description Reference Section M100AH Menu Structure Setup Menu #3 Test Functions Sample Mode Sample Flow Time 2.1 CAL, CALS, Calz 2 CAL, CALS, CALZ, Calibration FunctionsZero Span Formula Values 2.4 SO2 Cal Concentration Configuration Information CFG Set-Up ModeAutomatic Calibration AutoCal Data Acquisition System DASPage Step Action Comment Press SETUP-DAS 3.2 RS-232 ReportingPress PREV/NEXT Single Range Range Menu Dual Ranges Auto Range Concentration Units Diagnostic Mode Password EnableCalibrate, Setup Passwords Time of Day Clock Variables Menu Vars Intentionally Blank Optional Hardware and Software Mode Description Reference SectionRack Mount Options Zero/Span Valves Autocal Setup Zero/Span Valves Default Description Setup Automatic Zero/Span CalibrationMmddyy OFF Mode ZERO-HI Timer Enable on Mode Zero Timer Enable on 4-20 mA, Isolated Current Loop Output Setting Up the RS-232 Interface Setup from the Front PanelRS-232 Interface Security Feature RS-232 Port Setup Front PanelDecimal Value Description RS-232 Switching From Terminal Mode to Computer Mode Protocol of Port CommunicationKey Function RS-232 Terminal Mode Editing Keys Entering Commands in Terminal Mode Command Summary RS-232 Interface Command TypesFirst Character Message Type Commands Definition RS-232 Command Summary Terminal Mode Editing Keys Definition Computer Mode Editing Keys DefinitionSecurity Features Definition Test Commands and Messages RS-232 Test MessagesName Message Description RS-232 Warning Messages Clear ALL Calibration Commands and Messages RS-232 Calibration MessagesMessage Description Command Description 10 RS-232 Calibration Commands 11 RS-232 Diagnostic Command Summary Diagnostic Commands and Messages 12 RS-232 DAS Commands DAS Commands and ReportsRS-232 DAS Commands Compactverbose Data Report Format Variables Commands and Messages Mode Description13 RS-232 Operating Modes Config 2 = SBC40 CPU Intentionally Blank Calibration and ZERO/SPAN Checks Types of Zero/Span Checks and CalibrationsSection Type of Cal or Check Description Model 100AH Calibration Setup Entr CAL-CONC Enter Expected Span Gas Concentration Procedure Manual Span Calibration Procedure Z/S Valves Manual Zero Calibration Procedure Z/S Valves Automatic Zero/Span Check Dynamic Zero/Span CalibrationUse of Zero/Span Valves with Remote Contact Closure Ext Zero CC Ext Low Span CC Ext High Span CC Operation Z/S Valves Mode with Remote Contact Closure Calibration Quality Calibration Quality CheckStep Action Comment Calibration Gases Intentionally Blank Maintenance Schedule MaintenancePreventative Maintenance Schedule Maintenance Interval Reference Section Replacing the Sample Particulate Filter Replacing the Particulate Filter Replacing the Pump Scrubber Cleaning Orifice and Orifice Filter Pneumatic Line Inspection Cleaning the Reaction Cell Reaction Cell Pneumatic Diagram Leak Check Procedure Light Leak Check Procedure Eprom Replacement Procedure 10-1 DIAGNOSTIC, Troubleshooting 10-2 Fault Diagnosis with Test Variables Operation Verification M100AH Diagnostic TechniquesTest Functions 10-3 10-4 PresSamp FL 10-5 Lamp Ratio 10-6STR LGT DRK PMT DRK LMP 10-7 Time 10-8 Front Panel Warning Messages Fault Diagnosis with Warning Messages10-9 Sample Flow 10-10 10-11 Fault Diagnosis using Diagnostic Mode Summary of Diagnostic Modes Diag Mode Description10-12 10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O Signal10-13 10-14 Signal Control Description 10-15 10-16 Electric Test Optic Test Analog Out Step Test10-17 DAC Calibration 10.1.4 M100AH Internal Variables10.1.3.6 RS-232 Port Test 10-18 Name Units Default Value Description Range Model 100AH Variables10-19 Test Channel Output Test Channel Analog Output10-20 Name Description Scaled Range 10-21 Factory Calibration Procedure Quick Cal Electric Test ET Procedure Optic Test OT Procedure10-22 Performance Problems AC Power Check10-23 Flow Check No Response to Sample Gas10-24 Negative Concentration Display Excessive Noise10-25 Unstable Span Unstable Zero10-26 Inability to Span Inability to Zero10-27 Slow Response Non-Linear ResponseAnalog Output Doesnt Agree with Display Concentration 10-28 Electronic Subsystem Troubleshooting and Adjustments Computer, Display, Keyboard10-29 10-30 Single Board Computer CPU Board Jumper Settings 10-31 10-32 Front Panel Keyboard 10-33 Voltage/Frequency V/F Board 10-34 10-35 10.3.2.1 ADC/DAC Calibration Procedure 10-36 Changing Output Voltage Ranges V/F Board Dip Switch Settings 10-37 Temperature Amplifier Section Status/Temp Board10-38 Display Brownout Status Output Lines, External Contact Closures10-39 10-40 10.3.3.4 4-20 mA Current Output Power Supply Module Subassemblies 10-41Module Description Power Supply Module Layout 10-42 Electrical Block Diagram 10-43 Power Supply Module LED Operation PSM Diagnostic Procedures10-44 Function Description 10-45 Flow/Pressure Sensor Pressure/Flow Sensor 10-46 SO2 Sensor Module 10-47 SO2 Sensor Module 10-48 Reaction Cell Temp Preamp Board10-49 10-50 PMT Cooler PMT Cooler Subsystem 10-51 10-52 Hvps High Voltage Power Supply High Voltage Power Supply 10-53 UV Lamp Adjust or Replacement Optical Sensor Module Troubleshooting10.4.1 PMT 10-54 10-55 To adjust the beam splitter assembly Leak Check Pneumatic System TroubleshootingPump 10.5.3 Z/S Valves 11 M100AH Spare Parts List Teledyne API M100AH Spare Parts List11-1 11-2 Teledyne API M100AH Level 1 Spares Kit Model 100AH Level 1 Spares KitTeledyne API M100AH 47 mm Expendables Kit 11-3 11-4 Appendix a Maintenance Schedule for M100AH Particulate Replace Weekly AS Needed Filter ElementReplace Quarterly Intentionally Blank Part Number Name Appendix B Electrical Schematics Intentionally Blank