Model 100AH Sulfur Dioxide Analyzer High Level
SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com
Safety Messages
Table of Contents
Optional Hardware and Software
Maintenance
10-1
11 M100AH Spare Parts List
List of Figures
Vii
List of Tables
Viii
Front Panel Warning Messages
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HOW to USE this Manual
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Installation
Getting Started
Electrical and Pneumatic Connections
Page
Removal of Shipping Screws
Rear Panel
Rear Panel Pneumatic Recommendations
Initial Operation
Step Number Action Comment
RNGE-SET
M100AH is now ready to measure sample gas
Front Panel
Assembly Layout
Electric Test & Optic Test
Final Test and Calibration Values
Test Values Observed Units Nominal Range Reference Section
Optic Test
Measured Flows
Factory Installed Options Option Installed
SO2 Range Spare Test Output
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Specifications
SPECIFICATIONS, Agency APPROVALS, Warranty
PPM RMS
Warranty
Warranty Policy 02024c
Terms and Conditions
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M100AH SO2 Analyzer
Principle of Operation
M100AH Sulfur Dioxide Analyzer
Pneumatic Sensor Board
Instrument Description
Sensor Module, Reaction Cell, Detector
Computer Hardware and Software
4 V/F Board
Front Panel
Mode Meaning
System Modes Display
Front Panel Display
Status LEDs
Pneumatic System
Power Supply Module
Power Switch
Front Panel Status LEDs
I/O Hardware Interface
1 RS-232 Interface
RS-232 Pin Assignments
1.2 RS-232 Diagnostic Procedures
1.1 RS-232 Connection Examples
Output #
Status Output Interface
Status Output Pin Assignments
Definition Condition
Interfacing Contact Closure I/O
Contact Closure Control Input Interface
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Software Features
Index To Front Panel Menus
Sample Menu
Sample Menu
M100AH Sample Menu Structure
M100AH Setup Menu Structure
Set-Up Menu
M100AH Menu Structure Setup Menu #2
Setup Menu #2 Level Description Reference Section
M100AH Menu Structure Setup Menu #3
Setup Menu #3 Level Description Reference Section
Sample Mode
Test Functions
Sample Flow
Time
Zero
2 CAL, CALS, CALZ, Calibration Functions
2.1 CAL, CALS, Calz
Span
2.4 SO2 Cal Concentration
Formula Values
Automatic Calibration AutoCal
Set-Up Mode
Configuration Information CFG
Data Acquisition System DAS
Page
3.2 RS-232 Reporting
Step Action Comment Press SETUP-DAS
Press PREV/NEXT
Range Menu
Single Range
Auto Range
Dual Ranges
Concentration Units
Calibrate, Setup Passwords
Password Enable
Diagnostic Mode
Time of Day Clock
Variables Menu Vars
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Rack Mount Options
Mode Description Reference Section
Optional Hardware and Software
Zero/Span Valves
Autocal Setup Zero/Span Valves
Mmddyy
Setup Automatic Zero/Span Calibration
Default Description
OFF
Mode ZERO-HI Timer Enable on
Mode Zero Timer Enable on
4-20 mA, Isolated Current Loop Output
Setup from the Front Panel
Setting Up the RS-232 Interface
RS-232 Interface
RS-232 Port Setup Front Panel
Security Feature
Decimal Value Description
Protocol of Port Communication
RS-232 Switching From Terminal Mode to Computer Mode
Key Function
Entering Commands in Terminal Mode
RS-232 Terminal Mode Editing Keys
RS-232 Interface Command Types
Command Summary
First Character Message Type
RS-232 Command Summary
Commands Definition
Computer Mode Editing Keys Definition
Terminal Mode Editing Keys Definition
Security Features Definition
RS-232 Test Messages
Test Commands and Messages
Name Message Description
RS-232 Warning Messages
Clear ALL
RS-232 Calibration Messages
Calibration Commands and Messages
Message Description
10 RS-232 Calibration Commands
Command Description
Diagnostic Commands and Messages
11 RS-232 Diagnostic Command Summary
RS-232 DAS Commands
DAS Commands and Reports
12 RS-232 DAS Commands
Compactverbose
Data Report Format
Mode Description
Variables Commands and Messages
13 RS-232 Operating Modes
Config 2 = SBC40 CPU
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Types of Zero/Span Checks and Calibrations
Calibration and ZERO/SPAN Checks
Section Type of Cal or Check Description
Model 100AH Calibration Setup
Entr
Enter Expected Span Gas Concentration Procedure
CAL-CONC
Manual Zero Calibration Procedure Z/S Valves
Manual Span Calibration Procedure Z/S Valves
Dynamic Zero/Span Calibration
Automatic Zero/Span Check
Use of Zero/Span Valves with Remote Contact Closure
Z/S Valves Mode with Remote Contact Closure
Ext Zero CC Ext Low Span CC Ext High Span CC Operation
Calibration Quality Check
Calibration Quality
Step Action Comment
Calibration Gases
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Preventative Maintenance Schedule
Maintenance
Maintenance Schedule
Maintenance Interval Reference Section
Replacing the Sample Particulate Filter
Replacing the Particulate Filter
Cleaning Orifice and Orifice Filter
Replacing the Pump Scrubber
Cleaning the Reaction Cell
Pneumatic Line Inspection
Reaction Cell
Pneumatic Diagram
Leak Check Procedure
Light Leak Check Procedure
Eprom Replacement Procedure
DIAGNOSTIC, Troubleshooting
10-1
10-2
Test Functions
Operation Verification M100AH Diagnostic Techniques
Fault Diagnosis with Test Variables
10-3
Pres
10-4
Samp FL
10-5
STR LGT
10-6
Lamp Ratio
DRK PMT
10-7
DRK LMP
10-8
Time
10-9
Fault Diagnosis with Warning Messages
Front Panel Warning Messages
Sample Flow
10-10
Fault Diagnosis using Diagnostic Mode
10-11
Diag Mode Description
Summary of Diagnostic Modes
10-12
Signal
10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O
10-13
Signal Control Description
10-14
10-15
Electric Test
10-16
Analog Out Step Test
Optic Test
10-17
10.1.3.6 RS-232 Port Test
10.1.4 M100AH Internal Variables
DAC Calibration
10-18
Model 100AH Variables
Name Units Default Value Description Range
10-19
10-20
Test Channel Analog Output
Test Channel Output
Name Description Scaled Range
Factory Calibration Procedure Quick Cal
10-21
Optic Test OT Procedure
Electric Test ET Procedure
10-22
AC Power Check
Performance Problems
10-23
No Response to Sample Gas
Flow Check
10-24
Excessive Noise
Negative Concentration Display
10-25
Unstable Zero
Unstable Span
10-26
Inability to Zero
Inability to Span
10-27
Analog Output Doesnt Agree with Display Concentration
Non-Linear Response
Slow Response
10-28
Computer, Display, Keyboard
Electronic Subsystem Troubleshooting and Adjustments
10-29
Single Board Computer
10-30
CPU Board Jumper Settings 10-31
Front Panel Keyboard
10-32
Voltage/Frequency V/F Board
10-33
10-34
10.3.2.1 ADC/DAC Calibration Procedure
10-35
Changing Output Voltage Ranges
10-36
V/F Board Dip Switch Settings 10-37
Status/Temp Board
Temperature Amplifier Section
10-38
Status Output Lines, External Contact Closures
Display Brownout
10-39
10.3.3.4 4-20 mA Current Output
10-40
10-41
Power Supply Module Subassemblies
Module Description
Power Supply Module Layout 10-42
Electrical Block Diagram 10-43
10-44
PSM Diagnostic Procedures
Power Supply Module LED Operation
Function Description
Flow/Pressure Sensor
10-45
Pressure/Flow Sensor 10-46
SO2 Sensor Module 10-47
SO2 Sensor Module 10-48
Preamp Board
Reaction Cell Temp
10-49
PMT Cooler
10-50
PMT Cooler Subsystem 10-51
Hvps High Voltage Power Supply
10-52
High Voltage Power Supply 10-53
10.4.1 PMT
Optical Sensor Module Troubleshooting
UV Lamp Adjust or Replacement
10-54
To adjust the beam splitter assembly
10-55
Pump
Pneumatic System Troubleshooting
Leak Check
10.5.3 Z/S Valves
Teledyne API M100AH Spare Parts List
11 M100AH Spare Parts List
11-1
11-2
Teledyne API M100AH 47 mm Expendables Kit
Model 100AH Level 1 Spares Kit
Teledyne API M100AH Level 1 Spares Kit
11-3
11-4
Particulate Replace Weekly AS Needed Filter Element
Appendix a Maintenance Schedule for M100AH
Replace Quarterly
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Appendix B Electrical Schematics
Part Number Name
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