Appendix a Maintenance Schedule for M100AH | Teledyne guide

Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D

APPENDIX A MAINTENANCE SCHEDULE FOR M100AH

DATE INSTRUMENT RECEIVED _____________

JAN

FEB

MAR

APR

MAY

JUNE

JULY

AUG

SEPT

OCT

NOV

DEC

PARTICULATE

REPLACE WEEKLY AS NEEDED

FILTER ELEMENT

PUMP CHARCOAL

REPLACE QUARTERLY

SCRUBBER

DFU

REPLACE ANNUALLY

PARTICULATE

FILTER FOR

SCRUBBER

PNEUMATIC

EXAMINE AND REPLACE AS

LINES

NECESSARY

LEAK CHECK

CHECK ANNUALLY. SEE

AND QUICK CAL

SECTION IN MANUAL. LEAK

CHECK AFTER ANY

MAINTENANCE THEN FOLLOW

QUICK CAL.

PUMP

EVERY 12 MONTHS

DIAPHRAGMS

SAMPLE ORIFICE

REPLACE O-RINGS AND FILTER

ANNUALLY

SAMPLE FLOW

CHECK FOR PROPER FLOW

650 ± 10% CC/MIN. ANNUALLY

A-1

Image 169

Teledyne Appendix a Maintenance Schedule for M100AH, Particulate Replace Weekly AS Needed Filter Element

Contents

SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com Model 100AH Sulfur Dioxide Analyzer High Level Safety Messages Table of Contents Optional Hardware and Software 10-1 Maintenance 11 M100AH Spare Parts List Vii List of Figures Viii List of Tables Front Panel Warning Messages Intentionally Blank HOW to USE this Manual Intentionally Blank Getting Started Installation Electrical and Pneumatic Connections Page Removal of Shipping Screws Rear Panel Rear Panel Pneumatic Recommendations Initial Operation RNGE-SET Step Number Action Comment M100AH is now ready to measure sample gas Front Panel Assembly Layout Test Values Observed Units Nominal Range Reference Section Final Test and Calibration ValuesElectric Test & Optic Test Optic Test Measured Flows Factory Installed Options Option InstalledSO2 Range Spare Test Output Intentionally Blank Specifications SPECIFICATIONS, Agency APPROVALS, WarrantyPPM RMS Warranty Policy 02024c Warranty Terms and Conditions Intentionally Blank Principle of Operation M100AH SO2 Analyzer M100AH Sulfur Dioxide Analyzer Sensor Module, Reaction Cell, Detector Instrument DescriptionPneumatic Sensor Board Computer Hardware and Software Front Panel 4 V/F Board System Modes Display Mode Meaning Status LEDs Front Panel Display Power Switch Power Supply ModulePneumatic System Front Panel Status LEDs 1 RS-232 Interface I/O Hardware Interface RS-232 Pin Assignments 1.1 RS-232 Connection Examples 1.2 RS-232 Diagnostic Procedures Status Output Pin Assignments Status Output InterfaceOutput # Definition Condition Interfacing Contact Closure I/O Contact Closure Control Input Interface Intentionally Blank Index To Front Panel Menus Software Features Sample Menu M100AH Sample Menu Structure Sample Menu Set-Up Menu M100AH Setup Menu Structure Setup Menu #2 Level Description Reference Section M100AH Menu Structure Setup Menu #2 Setup Menu #3 Level Description Reference Section M100AH Menu Structure Setup Menu #3 Test Functions Sample Mode Sample Flow Time 2.1 CAL, CALS, Calz 2 CAL, CALS, CALZ, Calibration FunctionsZero Span Formula Values 2.4 SO2 Cal Concentration Configuration Information CFG Set-Up ModeAutomatic Calibration AutoCal Data Acquisition System DASPage 3.2 RS-232 Reporting Step Action Comment Press SETUP-DASPress PREV/NEXT Single Range Range Menu Dual Ranges Auto Range Concentration Units Diagnostic Mode Password EnableCalibrate, Setup Passwords Time of Day Clock Variables Menu Vars Intentionally Blank Optional Hardware and Software Mode Description Reference SectionRack Mount Options Zero/Span Valves Autocal Setup Zero/Span Valves Default Description Setup Automatic Zero/Span CalibrationMmddyy OFF Mode ZERO-HI Timer Enable on Mode Zero Timer Enable on 4-20 mA, Isolated Current Loop Output Setup from the Front Panel Setting Up the RS-232 InterfaceRS-232 Interface RS-232 Port Setup Front Panel Security FeatureDecimal Value Description Protocol of Port Communication RS-232 Switching From Terminal Mode to Computer ModeKey Function RS-232 Terminal Mode Editing Keys Entering Commands in Terminal Mode RS-232 Interface Command Types Command SummaryFirst Character Message Type Commands Definition RS-232 Command Summary Computer Mode Editing Keys Definition Terminal Mode Editing Keys DefinitionSecurity Features Definition RS-232 Test Messages Test Commands and MessagesName Message Description RS-232 Warning Messages Clear ALL RS-232 Calibration Messages Calibration Commands and MessagesMessage Description Command Description 10 RS-232 Calibration Commands 11 RS-232 Diagnostic Command Summary Diagnostic Commands and Messages 12 RS-232 DAS Commands DAS Commands and ReportsRS-232 DAS Commands Compactverbose Data Report Format Mode Description Variables Commands and Messages13 RS-232 Operating Modes Config 2 = SBC40 CPU Intentionally Blank Types of Zero/Span Checks and Calibrations Calibration and ZERO/SPAN ChecksSection Type of Cal or Check Description Model 100AH Calibration Setup Entr CAL-CONC Enter Expected Span Gas Concentration Procedure Manual Span Calibration Procedure Z/S Valves Manual Zero Calibration Procedure Z/S Valves Dynamic Zero/Span Calibration Automatic Zero/Span CheckUse of Zero/Span Valves with Remote Contact Closure Ext Zero CC Ext Low Span CC Ext High Span CC Operation Z/S Valves Mode with Remote Contact Closure Calibration Quality Check Calibration QualityStep Action Comment Calibration Gases Intentionally Blank Maintenance Schedule MaintenancePreventative Maintenance Schedule Maintenance Interval Reference Section Replacing the Sample Particulate Filter Replacing the Particulate Filter Replacing the Pump Scrubber Cleaning Orifice and Orifice Filter Pneumatic Line Inspection Cleaning the Reaction Cell Reaction Cell Pneumatic Diagram Leak Check Procedure Light Leak Check Procedure Eprom Replacement Procedure 10-1 DIAGNOSTIC, Troubleshooting 10-2 Fault Diagnosis with Test Variables Operation Verification M100AH Diagnostic TechniquesTest Functions 10-3 Pres 10-4Samp FL 10-5 Lamp Ratio 10-6STR LGT DRK PMT DRK LMP 10-7 Time 10-8 Front Panel Warning Messages Fault Diagnosis with Warning Messages10-9 Sample Flow 10-10 10-11 Fault Diagnosis using Diagnostic Mode Diag Mode Description Summary of Diagnostic Modes10-12 Signal 10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O10-13 10-14 Signal Control Description 10-15 10-16 Electric Test Analog Out Step Test Optic Test10-17 DAC Calibration 10.1.4 M100AH Internal Variables10.1.3.6 RS-232 Port Test 10-18 Model 100AH Variables Name Units Default Value Description Range10-19 Test Channel Output Test Channel Analog Output10-20 Name Description Scaled Range 10-21 Factory Calibration Procedure Quick Cal Optic Test OT Procedure Electric Test ET Procedure10-22 AC Power Check Performance Problems10-23 No Response to Sample Gas Flow Check10-24 Excessive Noise Negative Concentration Display10-25 Unstable Zero Unstable Span10-26 Inability to Zero Inability to Span10-27 Slow Response Non-Linear ResponseAnalog Output Doesnt Agree with Display Concentration 10-28 Computer, Display, Keyboard Electronic Subsystem Troubleshooting and Adjustments10-29 10-30 Single Board Computer CPU Board Jumper Settings 10-31 10-32 Front Panel Keyboard 10-33 Voltage/Frequency V/F Board 10-34 10-35 10.3.2.1 ADC/DAC Calibration Procedure 10-36 Changing Output Voltage Ranges V/F Board Dip Switch Settings 10-37 Status/Temp Board Temperature Amplifier Section10-38 Status Output Lines, External Contact Closures Display Brownout10-39 10-40 10.3.3.4 4-20 mA Current Output 10-41 Power Supply Module SubassembliesModule Description Power Supply Module Layout 10-42 Electrical Block Diagram 10-43 Power Supply Module LED Operation PSM Diagnostic Procedures10-44 Function Description 10-45 Flow/Pressure Sensor Pressure/Flow Sensor 10-46 SO2 Sensor Module 10-47 SO2 Sensor Module 10-48 Preamp Board Reaction Cell Temp10-49 10-50 PMT Cooler PMT Cooler Subsystem 10-51 10-52 Hvps High Voltage Power Supply High Voltage Power Supply 10-53 UV Lamp Adjust or Replacement Optical Sensor Module Troubleshooting10.4.1 PMT 10-54 10-55 To adjust the beam splitter assembly Leak Check Pneumatic System TroubleshootingPump 10.5.3 Z/S Valves Teledyne API M100AH Spare Parts List 11 M100AH Spare Parts List11-1 11-2 Teledyne API M100AH Level 1 Spares Kit Model 100AH Level 1 Spares KitTeledyne API M100AH 47 mm Expendables Kit 11-3 11-4 Particulate Replace Weekly AS Needed Filter Element Appendix a Maintenance Schedule for M100AHReplace Quarterly Intentionally Blank Part Number Name Appendix B Electrical Schematics Intentionally Blank