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Model 100AH Sulfur Dioxide Analyzer High Level
Safety Messages
Table of Contents
Optional Hardware and Software
10-1
Maintenance
11 M100AH Spare Parts List
Vii
List of Figures
Viii
List of Tables
Front Panel Warning Messages
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HOW to USE this Manual
Intentionally Blank
Getting Started
Installation
Electrical and Pneumatic Connections
Page
Removal of Shipping Screws
Rear Panel
Rear Panel Pneumatic Recommendations
Initial Operation
RNGE-SET
Step Number Action Comment
M100AH is now ready to measure sample gas
Front Panel
Assembly Layout
Test Values Observed Units Nominal Range Reference Section
Final Test and Calibration Values
Electric Test & Optic Test
Optic Test
SO2 Range Spare Test Output
Factory Installed Options Option Installed
Measured Flows
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PPM RMS
SPECIFICATIONS, Agency APPROVALS, Warranty
Specifications
Warranty Policy 02024c
Warranty
Terms and Conditions
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Principle of Operation
M100AH SO2 Analyzer
M100AH Sulfur Dioxide Analyzer
Sensor Module, Reaction Cell, Detector
Instrument Description
Pneumatic Sensor Board
Computer Hardware and Software
Front Panel
4 V/F Board
System Modes Display
Mode Meaning
Status LEDs
Front Panel Display
Power Switch
Power Supply Module
Pneumatic System
Front Panel Status LEDs
1 RS-232 Interface
I/O Hardware Interface
RS-232 Pin Assignments
1.1 RS-232 Connection Examples
1.2 RS-232 Diagnostic Procedures
Status Output Pin Assignments
Status Output Interface
Output #
Definition Condition
Interfacing Contact Closure I/O
Contact Closure Control Input Interface
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Index To Front Panel Menus
Software Features
Sample Menu
M100AH Sample Menu Structure
Sample Menu
Set-Up Menu
M100AH Setup Menu Structure
Setup Menu #2 Level Description Reference Section
M100AH Menu Structure Setup Menu #2
Setup Menu #3 Level Description Reference Section
M100AH Menu Structure Setup Menu #3
Test Functions
Sample Mode
Sample Flow
Time
2.1 CAL, CALS, Calz
2 CAL, CALS, CALZ, Calibration Functions
Zero
Span
Formula Values
2.4 SO2 Cal Concentration
Configuration Information CFG
Set-Up Mode
Automatic Calibration AutoCal
Data Acquisition System DAS
Page
Press PREV/NEXT
Step Action Comment Press SETUP-DAS
3.2 RS-232 Reporting
Single Range
Range Menu
Dual Ranges
Auto Range
Concentration Units
Diagnostic Mode
Password Enable
Calibrate, Setup Passwords
Time of Day Clock
Variables Menu Vars
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Optional Hardware and Software
Mode Description Reference Section
Rack Mount Options
Zero/Span Valves
Autocal Setup Zero/Span Valves
Default Description
Setup Automatic Zero/Span Calibration
Mmddyy
OFF
Mode ZERO-HI Timer Enable on
Mode Zero Timer Enable on
4-20 mA, Isolated Current Loop Output
RS-232 Interface
Setting Up the RS-232 Interface
Setup from the Front Panel
Decimal Value Description
Security Feature
RS-232 Port Setup Front Panel
Key Function
RS-232 Switching From Terminal Mode to Computer Mode
Protocol of Port Communication
RS-232 Terminal Mode Editing Keys
Entering Commands in Terminal Mode
First Character Message Type
Command Summary
RS-232 Interface Command Types
Commands Definition
RS-232 Command Summary
Security Features Definition
Terminal Mode Editing Keys Definition
Computer Mode Editing Keys Definition
Name Message Description
Test Commands and Messages
RS-232 Test Messages
RS-232 Warning Messages
Clear ALL
Message Description
Calibration Commands and Messages
RS-232 Calibration Messages
Command Description
10 RS-232 Calibration Commands
11 RS-232 Diagnostic Command Summary
Diagnostic Commands and Messages
12 RS-232 DAS Commands
DAS Commands and Reports
RS-232 DAS Commands
Compactverbose
Data Report Format
13 RS-232 Operating Modes
Variables Commands and Messages
Mode Description
Config 2 = SBC40 CPU
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Section Type of Cal or Check Description
Calibration and ZERO/SPAN Checks
Types of Zero/Span Checks and Calibrations
Model 100AH Calibration Setup
Entr
CAL-CONC
Enter Expected Span Gas Concentration Procedure
Manual Span Calibration Procedure Z/S Valves
Manual Zero Calibration Procedure Z/S Valves
Use of Zero/Span Valves with Remote Contact Closure
Automatic Zero/Span Check
Dynamic Zero/Span Calibration
Ext Zero CC Ext Low Span CC Ext High Span CC Operation
Z/S Valves Mode with Remote Contact Closure
Step Action Comment
Calibration Quality
Calibration Quality Check
Calibration Gases
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Maintenance Schedule
Maintenance
Preventative Maintenance Schedule
Maintenance Interval Reference Section
Replacing the Sample Particulate Filter
Replacing the Particulate Filter
Replacing the Pump Scrubber
Cleaning Orifice and Orifice Filter
Pneumatic Line Inspection
Cleaning the Reaction Cell
Reaction Cell
Pneumatic Diagram
Leak Check Procedure
Light Leak Check Procedure
Eprom Replacement Procedure
10-1
DIAGNOSTIC, Troubleshooting
10-2
Fault Diagnosis with Test Variables
Operation Verification M100AH Diagnostic Techniques
Test Functions
10-3
Samp FL
10-4
Pres
10-5
Lamp Ratio
10-6
STR LGT
DRK PMT
DRK LMP
10-7
Time
10-8
Front Panel Warning Messages
Fault Diagnosis with Warning Messages
10-9
Sample Flow
10-10
10-11
Fault Diagnosis using Diagnostic Mode
10-12
Summary of Diagnostic Modes
Diag Mode Description
10-13
10.1.3.1 Signal I/O Diagnostic Diagnostic Mode Signal I/O
Signal
10-14
Signal Control Description
10-15
10-16
Electric Test
10-17
Optic Test
Analog Out Step Test
DAC Calibration
10.1.4 M100AH Internal Variables
10.1.3.6 RS-232 Port Test
10-18
10-19
Name Units Default Value Description Range
Model 100AH Variables
Test Channel Output
Test Channel Analog Output
10-20
Name Description Scaled Range
10-21
Factory Calibration Procedure Quick Cal
10-22
Electric Test ET Procedure
Optic Test OT Procedure
10-23
Performance Problems
AC Power Check
10-24
Flow Check
No Response to Sample Gas
10-25
Negative Concentration Display
Excessive Noise
10-26
Unstable Span
Unstable Zero
10-27
Inability to Span
Inability to Zero
Slow Response
Non-Linear Response
Analog Output Doesnt Agree with Display Concentration
10-28
10-29
Electronic Subsystem Troubleshooting and Adjustments
Computer, Display, Keyboard
10-30
Single Board Computer
CPU Board Jumper Settings 10-31
10-32
Front Panel Keyboard
10-33
Voltage/Frequency V/F Board
10-34
10-35
10.3.2.1 ADC/DAC Calibration Procedure
10-36
Changing Output Voltage Ranges
V/F Board Dip Switch Settings 10-37
10-38
Temperature Amplifier Section
Status/Temp Board
10-39
Display Brownout
Status Output Lines, External Contact Closures
10-40
10.3.3.4 4-20 mA Current Output
Module Description
Power Supply Module Subassemblies
10-41
Power Supply Module Layout 10-42
Electrical Block Diagram 10-43
Power Supply Module LED Operation
PSM Diagnostic Procedures
10-44
Function Description
10-45
Flow/Pressure Sensor
Pressure/Flow Sensor 10-46
SO2 Sensor Module 10-47
SO2 Sensor Module 10-48
10-49
Reaction Cell Temp
Preamp Board
10-50
PMT Cooler
PMT Cooler Subsystem 10-51
10-52
Hvps High Voltage Power Supply
High Voltage Power Supply 10-53
UV Lamp Adjust or Replacement
Optical Sensor Module Troubleshooting
10.4.1 PMT
10-54
10-55
To adjust the beam splitter assembly
Leak Check
Pneumatic System Troubleshooting
Pump
10.5.3 Z/S Valves
11-1
11 M100AH Spare Parts List
Teledyne API M100AH Spare Parts List
11-2
Teledyne API M100AH Level 1 Spares Kit
Model 100AH Level 1 Spares Kit
Teledyne API M100AH 47 mm Expendables Kit
11-3
11-4
Replace Quarterly
Appendix a Maintenance Schedule for M100AH
Particulate Replace Weekly AS Needed Filter Element
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Part Number Name
Appendix B Electrical Schematics
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