435/485/535 | Buhler specification

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435/485/535

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Buhler manual 435/485/535

Contents

435 485 535 Foreword To the Owner 435/485/535 Operator’s Manual Contents 435/485/535 Contents Safety Information Tractor Statement of Use Introduction to this manual Machine Safety Personal SafetySafety Precautionary Statements Tractor Precautionary StatementsDriving the Tractor Operating the Tractor Pressure Operating the PTO Servicing the Tractor Diesel Fuel Safety Cab Safety Safety Labels Safety Labels Protective Structure Before Starting Rops Caution Located inside cab on left hand door post Emergency Exit Additional Safety ItemsSafety Additional Safety Items Articulation Locks Rops Maintenance and Inspection Safety Safety CabDamage to the Cab/ROPS 435/485/535 Contents General Information Tractor Terminology Tractor OrientationGeneral Information Tractor Orientation Overall Description Tractor Identification Tractor Identification DataGeneral Information Tractor Identification Data Vehicle Identification Plate Transmission Identification Front & Rear Axle Identification CAT TA22 Powershift TransmissionRight below the transmission oil level sight glass Engine Side Covers Battery CoverProtective Shielding General Information Protective Shielding General Information Break-In Period Break-in PeriodsEngine Break-in General Information Towing the Tractor Towing The TractorRelease the parking brake and tow the tractor General Information Transporting Transporting the Tractor 435/485/535 Contents Operation Pre-operation Checks IntroductionOperation Introduction Precautions Battery Charging Welding & Battery ChargingOperation Welding & Battery Charging Precautions Welding Entering the Cab Operation Cab FeaturesCab features include Cab Operation Cab Features Rear Window / Emergency Exit Seat Belt Operation Cab Features SeatingOperator’s seat Standard Seat Deluxe Seat Do not Start the Engine Standard Seat F3-6 Deluxe Seat F3-8 Instructional Seat Optional Steering wheel omitted for clarity Controls and Instruments OverviewOperation Cab Controls & Instruments Forward Operator Controls Overhead Controls Synchromesh transmission with optional Electro-hydraulics Powershift transmission with optional Electro-hydraulics Parking Brake Steering Wheel Telescopic AdjustmentSteering Wheel and Column Steering Wheel Tilt Control Decelerator Pedal Operation Cab Controls & Instruments Foot Brake Forward Operator Control Console Ignition SwitchEngine Shut Down Override Switch Rotary Beacon Switch optional Ether Cold Start Button Operation Cab Controls & Instruments Master Light SwitchHazard Warning Light Switch Multi Function Switch Overhead Controls Front Windshield Wiper/Washer SwitchRear Window Wiper/Washer Switch optional Power Heated Mirrors optional Operation Climate ControlsHeater Air Conditioning Operation Console Light Pressurizer VentsSun Blind Mirror Operation Cab Controls & Instruments Trouble Light Optional Power OutletsPin 3 Ground Rotary Beacon Optional Cab-Mounted Accessory Bracket OptionalOperation Cab Controls & Instruments Dome Lights Radio Optional Operation Electronic Instrument Cluster EIC Electronic Instrument Cluster Automatic Engine Shut Down Operation Electronic Instrument Cluster EIC Audible Alarm Indicator, Warning Lamps and Audible Alarm F3-33 Transmission Oil Pressure F3-36 Stop the engine immediately and investigate the cause Engine Coolant TemperatureBar Graph Displays LCD Engine Oil Pressure Central Display Battery VoltsOutside right bar graph 4 indicates battery voltage Operation Electronic Instrument Cluster EIC Fuel Level Engine Speed Display Service Alert Panel Dim Operation Electronic Instrument Cluster EIC Timed Exit Operation EIC Tractor Performance Monitor TPM Point optional feature Fuel per hourSelectable Display Information F3-136 Alarm Distance Measurement Cabin Temperature OptionalFuel Per Hour Fuel Per Area To Exit Mode Fault CodesEntering Fault Codes Mode Viewing Fault Codes Operation EIC Calibration Entering Operator Calibration ModeSetting the implement width EIC Calibration Operation EIC Calibration Slip percent threshold Setting the service alert intervals Turning active fault display on/off Operation EIC Calibration Setting the area presetSelecting between Imperial and Metric units AD-7 Distance check Right Side Console Controls Remote Hydraulic Valve Controls Manual PTO Engagement Switch yellow optionalCAT TA22 Transmission Autoshift Switch optional Differential Lock Switch optional front & rear F3-64 Remote Valve Electro-hydraulic Flow Control Knobs Electro-hydraulic Engagement Switch gray Operation Tractor Start-up and Engine Operation Tractor Start-Up and Engine OperationPrestart Inspection Engine Starting Operation Cold Weather Starting Cold-Weather Starting Operation Cold Weather Starting Engine Block Heater Connection Procedure Operation Tractor Boosting Procedure Operation Tractor Operation Tractor Operation SET Stopping the Tractor Reverse R range Transmission OperationOperation Transmission Operation Synchromesh Transmission Operation Gear shift pattern Range shift patternGear Shifting within a Range Transmission Shifting Automatic Range Select Transmission Operation Transmission Description Inching Cold Temperature OperationsTransmission and Parking Brake Operational Interaction Shift Inhibits Speed Matching Manual Shift ModeAutomatic Shift Mode Auto-modulation Operation Transmission Operation Autoshift Operation Transmission Operation Differential Lock optional front & rear Drawbar Operation Operation Drawbar AssemblyAutomatic Hitch Pin Drawbar Loading 38.1 mm 1-1/2 Drawbar Pin Conversion Kit Implement Transport Operation Drawbar Assembly Implement Safety Chains Operation External lighting External Lighting Toolbox/storage tray Operation External lighting Trailer Socket Pump Hydraulic SystemOperation Hydraulic System Overview Hydraulic Quick Couplers Piston Pump3 Hydraulic System Schematic Diagram F3-86 Lockout Levers F3-93 Operation Hydraulic Flow Controls Manual Coupler Connection Operation Pressure Release Detent Adjustment Bleeding Remote Cylinders Low Pressure Return Circuit Operation Operating Continuous Flow Hydraulic EquipmentStarting at the bottom Low Pressure Return Circuit Case Drain Hydraulic Motor ApplicationsOptional Hydraulic Equipment 19 mm 3/4 Coupler Kit High Flow System Optional 6 or 8 control valves Standard Flow System 4 to 6 control valvesSynchromesh transmission shown Electro-Hydraulic EHR Control Pods Operation Hydraulic Operation Electro-hydraulic Engagement Switch Programmable Operation Repeat the above sequence to program the remaining levers Lines F3-96 Connecting Double-acting Cylinders Bleeding Remote Cylinders Wheels, Tires and Articulation Blocks Operation Wheel Installation SingleWheel Installation Single Wheel Configurations Dual Wheel configuration F3-131 Operation Wheel Installation Triple None Tire ConfigurationsOperation Tire Selection Factors Determining Best Tire Performance Operation Articulation Blocks F3-100 Ballasting Rolling Resistance Operation Ballasting Measuring Wheel Slip Shipping Weight and Fore/Aft Ratio 100 Operation Ballasting Tractor Weight DistributionCalculation of Ballast Shipping Weight 485 485 HP Operating Weight and Fore/Aft RatioAdditional Ballast Requirements 102 Operation Ballasting Ballasting WeightsFront weights Upper weights Weight bracket removed for clarity Rear weights 104 Operation Ballasting Contents Lubrication & Maintenance General Information Fuel Storage Lubrication & Maintenance Fueling the TractorFuel Requirements Adding Diesel Fuel Final Boiling Temp. Range Cetane Min Sulphur Content Max Inspection Access Lubrication & Maintenance Lubrication & Maintenance Chart Lubrication and Maintenance Chart Lubrication & Maintenance Lubrication & Maintenance Chart Every 10 Hours Lubrication & Maintenance Every 10 Hours or DailyInspect the coolers for any sign of leakage or damage F4-8 60% AntifreezeEthylene Glycol Propylene Glycol 40% 50% Check the Fan/Water Pump Belt Tension Lubrication & Maintenance Every 10 Hours or Daily OperationReplacement Fan/Water Pump Belt P/N Replacement Alternator/A/C Compressor Belt P/N F4-11 Drain the Auxiliary Fuel Filter Optional F4-17 F4-18 Lubrication & Maintenance Every 10 Hours Operation Lubricate the Front Drag Link Pins Air Intake Piping / Charge Air piping Clean the Cab Air Filter Lubrication & Maintenance Every 50 Hours Operation Lubrication & Maintenance Every 50 Hours Check the Tire Air Pressure Every 250 Hours Lubrication & Maintenance Every 250 Hours Lubrication & Maintenance Every 250 Hours Operation Donaldson Headliner causing damage to electrical components F4-31 Check the Weight Kit Optional Hardware Torques Lubrication & Maintenance Every 300 Hours Operation Battery cover omitted for clarity Lubrication & Maintenance Every 500 Hours Operation F4-38 F4-34 F4-47 F4-55 Change the Auxiliary Fuel Filter Optional F4-48 Check the Drawbar Wear Blocks Lubrication & Maintenance Every 1000 Hours Operation Change the Engine Inner and Outer Air Cleaner Elements Lubrication & Maintenance Every 1000 Hours F4-25 Lubrication & Maintenance Every 1200 Hours Operation Change the Coolant System Filter OFF F4-16 Check the Transmission Mounts F4-72 Check the Engine Turbocharger Connections Remove the radiator cap 2 from the top of the radiator OFF Lubrication & Maintenance Every 2000 Hours or 2 Years 50% From the air cleaner canister Lubrication & Maintenance Indicated by Warning Light Lubrication & Maintenance As Required Operation Turn Signal/Hazard Lights Bulb Replacement Roof Dome Lights HID Work lights Rear Right Console Light Lubrication & MaintenanceTrouble Light Position and re-latch Fuse and Relay Cover Removal 86032241 Changing Fuses and Relays Fuses Lubrication & Maintenance As Required Relays F4-91 F4-93 Drain the Fuel Tanks Engine crankcase breather Months or greater Planetary housings.. Fill with new oilTo recover Storing Removal from Storage Storing the Tractor Contents Troubleshooting Problem Possible Cause Correction Troubleshooting EngineEngine Engine knocks Low oil level TroubleshootingChart Engine Engine Tractor does not move Transmission out of oil Fault Code Description CorrectionSynchromesh Transmission Transmission F392 Twindisc Powershift TransmissionTroubleshooting Transmission F388 Troubleshooting Transmission CAT TA22 Powershift Transmission Electrical System Troubleshooting Electrical System Electrical System Tractor runs for a short Automatic shutdown mode activated Complete hydraulic Low oil level Fill system Troubleshooting Hydraulic System Hydraulic System Electro-Hydraulic No. Description of Error Corrective Action If there is no improvement, contact Troubleshooting Brake SystemAutomatically adjust. If there is no Brake System Recirculation control along with CabPosition air vents toward windows Use air-conditioner system Operation Troubleshooting Operation F217 Hydraulic oil temperature high Troubleshooting Fault Codes Fault Cause Action F513 Injector Metering Rail F538 Turbocharger #1 Speed High F565 Injector Solenoid Valve Cylinder #5 Circuit F590 SAE J1939 Multiplexing Remote Throttle Contents Specifications Specifications General Dimensions / Overall Height General DimensionsOverall Heights Overall Widths Specifications Overall Widths / Wheel tread WidthWheel Tread Width Turning Geometry Maximum Tractor WeightTractor Shipping Weight Base Tractor Weight Specifications Tractor Shipping Weight Tire Weights Specifications Tractor Shipping Weight Weight Packages Diesel Fuel Air Intake & Exhaust Specifications Engine Air Intake & Exhaust Fuel System Specifications Fuel System Cooling SystemCooling System Transmission Specifications Transmission Drivelines Specifications Drivelines Axles & DifferentialsAxles & Differentials Drawbar Specifications Hydraulic System Drawbar Brake System Steering System Specifications Steering System electrical System Air-Conditioning & Heating System Specifications Air Conditioning & heating System CapacitiesCapacities Lubricants & Fluids Specifications Lubricants & Fluids Synchromesh Transmission Speed chartsSpecifications Speed Chart CAT TA22 Powershift Transmission Tire Load and Inflation Tables Specifications Tire Load and Inflation Tables Specifications Tire Load and Inflation Tables Wheel and Tire Options Replacement BulbsEther Canister Specifications Optional Equipment Paint Spray Cans Minimum hardware tightening torques Specifications Hardware Torque Values Metric Identification of Hex Cap Screws and Carriage Bolts Index Every 250 hours Index Proposition 65 Warning California Engine Model No Deliver Report Dealer Copy 435/485/535 Deliver Report Customer Copy Delivery Report 435/485/535 Service Performed First 50 Hour Service Dealer CopyDate 435/485/535 First 50 Hour Service Customer Copy First 50 hour ServiceCustomer Copy 435/485/535