435 485 535 | Buhler instruction

Operator’s Manual

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89002109 12/2007

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Buhler manual 435 485 535

Contents

435 485 535 Foreword To the Owner 435/485/535 Operator’s Manual Contents 435/485/535 Contents Safety Information Tractor Statement of Use Introduction to this manual Machine Safety Personal SafetySafety Precautionary Statements Tractor Precautionary StatementsDriving the Tractor Operating the Tractor Pressure Operating the PTO Servicing the Tractor Diesel Fuel Safety Cab Safety Safety Labels Safety Labels Protective Structure Before Starting Rops Caution Located inside cab on left hand door post Safety Additional Safety Items Additional Safety ItemsArticulation Locks Emergency Exit Rops Maintenance and Inspection Safety Safety CabDamage to the Cab/ROPS 435/485/535 Contents General Information General Information Tractor Orientation Tractor OrientationOverall Description Tractor Terminology General Information Tractor Identification Data Tractor Identification DataVehicle Identification Plate Tractor Identification Transmission Identification Front & Rear Axle Identification CAT TA22 Powershift TransmissionRight below the transmission oil level sight glass Protective Shielding Battery CoverGeneral Information Protective Shielding Engine Side Covers General Information Break-In Period Break-in PeriodsEngine Break-in General Information Towing the Tractor Towing The TractorRelease the parking brake and tow the tractor General Information Transporting Transporting the Tractor 435/485/535 Contents Operation Pre-operation Checks IntroductionOperation Introduction Operation Welding & Battery Charging Welding & Battery ChargingPrecautions Welding Precautions Battery Charging Cab features include Operation Cab FeaturesCab Entering the Cab Operation Cab Features Rear Window / Emergency Exit Operator’s seat Operation Cab Features SeatingStandard Seat Deluxe Seat Seat Belt Do not Start the Engine Standard Seat F3-6 Deluxe Seat F3-8 Instructional Seat Optional Operation Cab Controls & Instruments Controls and Instruments OverviewForward Operator Controls Steering wheel omitted for clarity Overhead Controls Synchromesh transmission with optional Electro-hydraulics Powershift transmission with optional Electro-hydraulics Steering Wheel and Column Steering Wheel Telescopic AdjustmentSteering Wheel Tilt Control Parking Brake Decelerator Pedal Operation Cab Controls & Instruments Foot Brake Engine Shut Down Override Switch Ignition SwitchRotary Beacon Switch optional Forward Operator Control Console Hazard Warning Light Switch Operation Cab Controls & Instruments Master Light SwitchMulti Function Switch Ether Cold Start Button Rear Window Wiper/Washer Switch optional Front Windshield Wiper/Washer SwitchPower Heated Mirrors optional Overhead Controls Heater Climate ControlsAir Conditioning Operation Operation Sun Blind Pressurizer VentsMirror Console Light Operation Cab Controls & Instruments Trouble Light Optional Power OutletsPin 3 Ground Operation Cab Controls & Instruments Dome Lights Cab-Mounted Accessory Bracket OptionalRadio Optional Rotary Beacon Optional Operation Electronic Instrument Cluster EIC Electronic Instrument Cluster Automatic Engine Shut Down Operation Electronic Instrument Cluster EIC Audible Alarm Indicator, Warning Lamps and Audible Alarm F3-33 Transmission Oil Pressure F3-36 Bar Graph Displays LCD Engine Coolant TemperatureEngine Oil Pressure Stop the engine immediately and investigate the cause Outside right bar graph 4 indicates battery voltage Battery VoltsOperation Electronic Instrument Cluster EIC Fuel Level Central Display Engine Speed Display Service Alert Panel Dim Operation Electronic Instrument Cluster EIC Timed Exit Operation EIC Tractor Performance Monitor TPM Point optional feature Fuel per hourSelectable Display Information F3-136 Alarm Fuel Per Hour Cabin Temperature OptionalFuel Per Area Distance Measurement Entering Fault Codes Mode Fault CodesViewing Fault Codes To Exit Mode Setting the implement width Entering Operator Calibration ModeEIC Calibration Operation EIC Calibration Operation EIC Calibration Slip percent threshold Setting the service alert intervals Turning active fault display on/off Operation EIC Calibration Setting the area presetSelecting between Imperial and Metric units AD-7 Distance check Right Side Console Controls CAT TA22 Transmission Autoshift Switch optional PTO Engagement Switch yellow optionalDifferential Lock Switch optional front & rear Remote Hydraulic Valve Controls Manual F3-64 Remote Valve Electro-hydraulic Flow Control Knobs Electro-hydraulic Engagement Switch gray Operation Tractor Start-up and Engine Operation Tractor Start-Up and Engine OperationPrestart Inspection Engine Starting Operation Cold Weather Starting Cold-Weather Starting Operation Cold Weather Starting Engine Block Heater Connection Procedure Operation Tractor Boosting Procedure Operation Tractor Operation Tractor Operation SET Stopping the Tractor Operation Transmission Operation Transmission OperationSynchromesh Transmission Operation Reverse R range Gear shift pattern Range shift patternGear Shifting within a Range Transmission Shifting Automatic Range Select Transmission Operation Transmission Description Transmission and Parking Brake Operational Interaction Cold Temperature OperationsShift Inhibits Inching Automatic Shift Mode Manual Shift ModeAuto-modulation Speed Matching Operation Transmission Operation Autoshift Operation Transmission Operation Differential Lock optional front & rear Drawbar Operation Operation Drawbar AssemblyAutomatic Hitch Pin Drawbar Loading 38.1 mm 1-1/2 Drawbar Pin Conversion Kit Implement Transport Operation Drawbar Assembly Implement Safety Chains Operation External lighting External Lighting Toolbox/storage tray Operation External lighting Trailer Socket Operation Hydraulic System Overview Hydraulic SystemHydraulic Quick Couplers Pump Piston Pump3 Hydraulic System Schematic Diagram F3-86 Lockout Levers F3-93 Operation Hydraulic Flow Controls Manual Coupler Connection Operation Pressure Release Detent Adjustment Bleeding Remote Cylinders Low Pressure Return Circuit Operation Operating Continuous Flow Hydraulic EquipmentStarting at the bottom Low Pressure Return Circuit Case Drain Hydraulic Motor ApplicationsOptional Hydraulic Equipment 19 mm 3/4 Coupler Kit High Flow System Optional 6 or 8 control valves Standard Flow System 4 to 6 control valvesSynchromesh transmission shown Electro-Hydraulic EHR Control Pods Operation Hydraulic Operation Electro-hydraulic Engagement Switch Programmable Operation Repeat the above sequence to program the remaining levers Lines F3-96 Connecting Double-acting Cylinders Bleeding Remote Cylinders Wheel Installation Operation Wheel Installation SingleSingle Wheel Configurations Wheels, Tires and Articulation Blocks Dual Wheel configuration F3-131 Operation Wheel Installation Triple Operation Tire Selection Tire ConfigurationsFactors Determining Best Tire Performance None Operation Articulation Blocks F3-100 Ballasting Rolling Resistance Operation Ballasting Measuring Wheel Slip Shipping Weight and Fore/Aft Ratio 100 Operation Ballasting Tractor Weight DistributionCalculation of Ballast Shipping Weight 485 485 HP Operating Weight and Fore/Aft RatioAdditional Ballast Requirements Front weights Ballasting WeightsUpper weights 102 Operation Ballasting Weight bracket removed for clarity Rear weights 104 Operation Ballasting Contents Lubrication & Maintenance General Information Fuel Storage Lubrication & Maintenance Fueling the TractorFuel Requirements Adding Diesel Fuel Final Boiling Temp. Range Cetane Min Sulphur Content Max Inspection Access Lubrication & Maintenance Lubrication & Maintenance Chart Lubrication and Maintenance Chart Lubrication & Maintenance Lubrication & Maintenance Chart Every 10 Hours Lubrication & Maintenance Every 10 Hours or DailyInspect the coolers for any sign of leakage or damage F4-8 Ethylene Glycol Propylene Glycol 40% Antifreeze50% 60% Replacement Fan/Water Pump Belt P/N Lubrication & Maintenance Every 10 Hours or Daily OperationReplacement Alternator/A/C Compressor Belt P/N Check the Fan/Water Pump Belt Tension F4-11 Drain the Auxiliary Fuel Filter Optional F4-17 F4-18 Lubrication & Maintenance Every 10 Hours Operation Lubricate the Front Drag Link Pins Air Intake Piping / Charge Air piping Clean the Cab Air Filter Lubrication & Maintenance Every 50 Hours Operation Lubrication & Maintenance Every 50 Hours Check the Tire Air Pressure Every 250 Hours Lubrication & Maintenance Every 250 Hours Lubrication & Maintenance Every 250 Hours Operation Donaldson Headliner causing damage to electrical components F4-31 Check the Weight Kit Optional Hardware Torques Lubrication & Maintenance Every 300 Hours Operation Battery cover omitted for clarity Lubrication & Maintenance Every 500 Hours Operation F4-38 F4-34 F4-47 F4-55 Change the Auxiliary Fuel Filter Optional F4-48 Check the Drawbar Wear Blocks Lubrication & Maintenance Every 1000 Hours Operation Change the Engine Inner and Outer Air Cleaner Elements Lubrication & Maintenance Every 1000 Hours F4-25 Lubrication & Maintenance Every 1200 Hours Operation Change the Coolant System Filter OFF F4-16 Check the Transmission Mounts F4-72 Check the Engine Turbocharger Connections Remove the radiator cap 2 from the top of the radiator OFF Lubrication & Maintenance Every 2000 Hours or 2 Years 50% From the air cleaner canister Lubrication & Maintenance Indicated by Warning Light Lubrication & Maintenance As Required Operation Turn Signal/Hazard Lights Bulb Replacement Roof Dome Lights HID Work lights Rear Right Console Light Lubrication & MaintenanceTrouble Light Position and re-latch Fuse and Relay Cover Removal 86032241 Changing Fuses and Relays Fuses Lubrication & Maintenance As Required Relays F4-91 F4-93 Drain the Fuel Tanks To recover Storing Planetary housings.. Fill with new oilRemoval from Storage Storing the Tractor Engine crankcase breather Months or greater Contents Troubleshooting Problem Possible Cause Correction Troubleshooting EngineEngine Chart TroubleshootingEngine Engine knocks Low oil level Engine Synchromesh Transmission Fault Code Description CorrectionTransmission Tractor does not move Transmission out of oil Troubleshooting Transmission Twindisc Powershift TransmissionF388 F392 Troubleshooting Transmission CAT TA22 Powershift Transmission Electrical System Troubleshooting Electrical System Electrical System Tractor runs for a short Automatic shutdown mode activated Complete hydraulic Low oil level Fill system Troubleshooting Hydraulic System Hydraulic System Electro-Hydraulic No. Description of Error Corrective Action Automatically adjust. If there is no Troubleshooting Brake SystemBrake System If there is no improvement, contact Position air vents toward windows CabUse air-conditioner system Recirculation control along with Operation Troubleshooting Operation F217 Hydraulic oil temperature high Troubleshooting Fault Codes Fault Cause Action F513 Injector Metering Rail F538 Turbocharger #1 Speed High F565 Injector Solenoid Valve Cylinder #5 Circuit F590 SAE J1939 Multiplexing Remote Throttle Contents Specifications Specifications General Dimensions / Overall Height General DimensionsOverall Heights Overall Widths Specifications Overall Widths / Wheel tread WidthWheel Tread Width Tractor Shipping Weight Maximum Tractor WeightBase Tractor Weight Turning Geometry Specifications Tractor Shipping Weight Tire Weights Specifications Tractor Shipping Weight Weight Packages Diesel Fuel Air Intake & Exhaust Specifications Engine Air Intake & Exhaust Fuel System Specifications Fuel System Cooling SystemCooling System Transmission Specifications Transmission Drivelines Specifications Drivelines Axles & DifferentialsAxles & Differentials Drawbar Specifications Hydraulic System Drawbar Brake System Steering System Specifications Steering System electrical System Air-Conditioning & Heating System Specifications Air Conditioning & heating System CapacitiesCapacities Lubricants & Fluids Specifications Lubricants & Fluids Specifications Speed Chart Speed chartsCAT TA22 Powershift Transmission Synchromesh Transmission Tire Load and Inflation Tables Specifications Tire Load and Inflation Tables Specifications Tire Load and Inflation Tables Wheel and Tire Options Replacement BulbsEther Canister Specifications Optional Equipment Paint Spray Cans Minimum hardware tightening torques Specifications Hardware Torque Values Metric Identification of Hex Cap Screws and Carriage Bolts Index Every 250 hours Index Proposition 65 Warning California Engine Model No Deliver Report Dealer Copy 435/485/535 Deliver Report Customer Copy Delivery Report 435/485/535 Service Performed First 50 Hour Service Dealer CopyDate 435/485/535 First 50 Hour Service Customer Copy First 50 hour ServiceCustomer Copy 435/485/535