Page
  Who should use this manual
Using This Manual  Contents of this manual
 Important precautions
 Installation
Please Read Prior to Installation for Safety
Warranty
 Main Circuit Terminal Wiring
Wiring
Maintenance and Inspection
Main Circuit Wiring
 PrefaceASDA-AB Series
 Table of Contents
 Display and Operation
 Relationship between Tuning Modes and Parameters
 Control Modes of Operation
 Chapter
 Chapter Troubleshooting 10-1
 About this Manual… User Information
Technical Support and Service
 This page intentionally left blank
  Check for damage
Unpacking Check
 Ensure that the product is what you have ordered
 Ensure that the servo motor shaft rotates freely
 Asmt Series Servo Motor
Model Explanation Nameplate Information
ASDA-AB Series Servo Drive
 Model Name Explanation
 Ecma Series Servo Motor
 Servo Drive and Servo Motor Combinations
Power Servo Drive Servo Motor
 220V models
Servo Drive Features
 110V models
 Control Modes of Servo Drive
 Storage Conditions
Installation Notes
 Operating Temperature
Installation Conditions
 Motor Mounting
Installation Procedure and Minimum Clearances
Installation Procedure
Drive Mounting
  Minimum Clearances  Side by Side Installation
 220V Servo Drive
Connections Connecting to Peripheral Devices
 Connections and WiringASDA-AB Series
 CN3
Servo Drive Connectors and Terminals
CN1
CN2
 Wiring Notes
 Single-Phase Power Supply 1.5kW and below, 220V models
Wiring Methods
 Single-Phase Power Supply 400W and below, 110V models
 Motor Power Cable Connector Specifications
 Case Ground BRAKE1 BRAKE2
Encoder Connector Specifications
 Sheld
Cable Specifications for Servo Drive
Power Cable
GND Braid
 Encoder Cable
 Basic Wiring Schematic of 100W ~ 1.5kW, 220V models
Basic Wiring
 Basic Wiring Schematic of 2kW, 220V models
 Basic Wiring Schematic of 100W ~ 400W, 110V models
 1 CN1 Terminal Identification
Input / Output Interface Connector -CN1
 VCC
CN1 Terminal Signal Identification
 General Signals Pin No Details Wiring Diagram Refer to
Signals Explanation of Connector CN1
 Zspd ALL
Do Signals
Srdy ALL
SON
 Alrm ALL
Tspd ALL
Tpos
TQL
 DI Signals
 CWL
TCM0
TCM1
Emgs ALL
 Stepd
Jogu
Jogd
Stepu
 Source of Torque Command
Source of Position Command
Source of Speed Command
 Default DI signals and Control modes
 Reference Home Sensor Reverse operation
 Default do signals and Control modes
 User-defined DI and do signals
User-defined DI and do signals
Wiring Diagrams of I/O Signals CN1
 Connections and WiringASDA-AB Series
 Connections and WiringASDA-AB Series
 Connections and WiringASDA-AB Series
 Connections and WiringASDA-AB Series
 CN2 Terminal Signal Identification
Encoder Connector CN2
 PIN No Signal Name Terminal Identification Grounding
 Connection between PC and Connector CN3
 Connections and WiringASDA-AB Series
 Position Pt Control Mode 110V models
 Position Pr Control Mode 220V models
 Position Pr Control Mode 110V models
 Speed Control Mode 220V models
 Speed Control Mode 110V models
 Torque Control Mode 220V models
 Torque Control Mode 110V models
 This page intentionally left blank
 Description of the Digital Keypad
Display and Operation
 Keypad Operation
Display Flowchart
 Polarity Setting Display
Status Display Save Setting Display
Abort Setting Display
Fault Message Display
 Monitor Setting Display
 Display and OperationASDA-AB Series
 General Function Operation Fault Code Display Operation
 JOG Operation
 Position Learning Operation
 Do Force Output Diagnosis Operation
 Do Diagnosis Operation
DI Diagnosis Operation
 Inspection without Load
Trial Run and Tuning Procedure
 Trial Run and Tuning ProcedureASDA-AB Series
 Applying Power to the Drive
 Emergency stop activated
Encoder error
Over voltage
 Forward limit switch error
Reverse limit switch error
 Undervoltage
Overcurrent
 JOG Trial Run without Load
 Trial Run and Tuning ProcedureASDA-AB Series
 DI8
Speed Trial Run without Load
Step
DI1
 CCW
 Position Trial Run without Load
 POS2 POS1 POS0 Ctrg
 CCW
 Tuning Procedure Display
Tuning Procedure
 Tuning Flowchart
 Load Inertia Estimation Flowchart
 AutoMode PI Tuning Flowchart
 Trial Run and Tuning ProcedureASDA-AB Series
 Trial Run and Tuning ProcedureASDA-AB Series
 Trial Run and Tuning ProcedureASDA-AB Series
 Position Mode
Manual Mode Tuning Flowchart
 Limit of Load Inertia Estimation
Speed Mode
 Gain Adjustment in Manual Mode
Relationship between Tuning Modes and Parameters
 KVP
 Trial Run and Tuning ProcedureASDA-AB Series
 This page intentionally left blank
 Control Modes of Operation
Control Modes of Operation
 External Pulse Input Type Communication Addr H
Position Control Mode
Command Source of Position Pt Control Mode
PTT
 Control Modes of Operation ASDA-AB Series
Command Source of Position Pr Control Mode
 Structure of Position Control Mode
 Inhp OFF
Curve Filter for Position Control
Pulse Inhibit Input Function Inhp
 Acceleration Time Communication Addr H
Tacc
 Accel /Decel S-curve Communication Addr H
Tdec
Deceleration Time Communication Addr H
TSL
 Electronic Gear Ratio Denominator Communication Addr DH
Electronic Gear Ratio
GR1
GR2
 PF LT
Low-pass Filter
Pflt
 POS0 OFF POS1 POS2 Ctrg SON
Timing Chart of Position Pr Control Mode
Position Loop Gain Adjustment
 Position Feed Forward Gain Communication Addr H
KPP
Proportional Position Loop Gain Communication Addr H
PFG
 Control Modes of OperationASDA-AB Series
 REF-GND
Speed Control Mode
Command Source of Speed Control Mode
 Structure of Speed Control Mode
 Curve Filter
Smoothing Strategy of Speed Control Mode
 Tacctdec
 Sflt
Analog Speed Command S-curve Filter
Analog Speed Command Low-pass Filter
 VCM
Max. Analog Speed Command / Limit Communication Addr H
Analog Speed Input Scaling
 SPD1 OFF SON
Timing Chart of Speed Control Mode
Speed Loop Gain Adjustment
SPD0 OFF
 AUT2
Tuning Mode Selection Communication Addr H
Manual Mode
 KVF
KVP
KVI
 Frequency Domain
 Time Domain
 Notch Filter Resonance Suppression Communication Addr H
Auto Mode Continuous adjustment
Resonance Suppression
NCF
 PWM
DPH
NLP
 Use Notch Filter to suppress resonance
Low-pass filter
Notch Filter
 Use Low-pass Filter to suppress resonance
 Command Source of Torque Control Mode
Torque Control Mode
 Tflt
Structure of Torque Control Mode
Smoothing Strategy of Torque Control Mode
 TCM
Max. Analog Torque Command / Limit Communication Addr H
Analog Torque Input Scaling
 TCM1 OFF SON
Timing Chart of Torque Control Mode
TCM0 OFF
 Ctrg POS0-2 not Care POS0-2 Valid
Speed / Position Control Mode Selection
Pt-S Mode / Pr-S Mode
Control Modes Selection
 Mode
Speed / Torque Control Mode Selection
Torque / Position Control Mode Selection
Pt-T Mode / Pr-T Mode
 Control Modes of OperationASDA-AB Series
 Torque Limit
Others Speed Limit
  Built-in Regenerative Resistor
Regenerative Resistor
  External Regenerative Resistor
 Regenerative Power Calculation Method Without Load
 With Load
  Simple Calculation Method
 Analog Monitor Output Communication Addr H
Analog Monitor
MON
 Analog Monitor Output Proportion 2 CH2 Communication Addr H
Pulse Output Polarity Setting Communication Addr H
Aout
Analog Monitor Output Proportion 1 CH1 Communication Addr H
 DOF2
 Brkr OFF
Electromagnetic Brake
SON OFF
 Control Modes of OperationASDA-AB Series
 Ready Servo on
Ready Servo
 This page intentionally left blank
 Abbreviation of control modes
Explanation of symbols marked after parameter
Definition
 Parameter Name Function
Default
Parameters Summary Parameters List by Group
Group 0 P0-xx
 Group 1 P1-xx
Control Parameter Name Function Default Unit Mode
 Control
Parameter Name Function Default Unit Mode
 Group 2 P2-xx
 Sdev
AUT1
AUT2
INF
 Group 3 P3-xx
 Group 4 P4-xx
 Monitor and General Use
Parameters List by Function
 Smooth Filter and Resonance Suppression
 Gain and Switch
 PO1H
External pulse control command Pt mode
Internal pulse control command Pr mode
 Combination Output Signal Delay 4ms 12.6 Time P2-46
 Speed Control
 Torque Control
 Digital I/O
 Communication
 Control
 Others
 ALE
Detailed Parameter Listings
VER
 STS
 Status Monitor Communication Addr H
CM1
 CM5
CM2
CM3
CM4
 MAP3
MAP0
MAP1
MAP2
 MAP7
MAP4
MAP5
MAP6
 Servo Output Status Display Communication Addr H
Svsts
 Group 1 P1-xx Basic Parameters
 CTL
Control Mode and Output Direction Communication Addr H
 Pstl
Tref Torque Limit P1-121 Command P1-132 P1-143 TCM0 TCM1
 MON2
MON1
 SP2
Tflt
SP1
 TQ1
SP3
 PO1H
TQ2
TQ3
 PO3H
PO1L
PO2H
PO2L
 PO5H
PO3L
PO4H
PO4L
 PO7H
PO5L
PO6H
PO6L
 MSE
PO7L
PO8H
PO8L
 Poss
Position Control Mode Pr Communication Addr H
Lstp
 Tacc
 GDR
 Sspd
Zspd
 MBT1
Max. Analog Speed Command or Limit Communication Addr H
Max. Analog Torque Command or Limit Communication Addr H
 MBT2
 GR2
 GR3
 Hmov
Homing Mode Communication Addr FH
 HOF2
HSPD1
HSPD2
HOF1
 Mspd
RES1
RES2
PER
 OVW
 Cokt
 PPR
Position Loop Gain Switching Rate Communication Addr H
KPP
 SPR
Speed Loop Gain Switching Rate Communication Addr H
PFF
 SFG
KVI
 Bounce Filter Communication Addr H
Pctl
DRT
 DI3
DI1
DI2
Digital Input Terminal 2 DI2 Communication Addr BH
 DI7
DI4
DI5
DI6
 DO3
DO1
DO2
Digital Output Terminal 2 DO2 Communication Addr H
 Digital Output Terminal 5 DO5 Communication Addr H
DO4
Digital Output Terminal 4 DO4 Communication Addr H
DO5
 GCC
NLP
DST
 INH
GUT
GPE
 AUT1
Auto Mode Responsiveness Level Communication Addr FH
 AUT2
 Pdev
INF
Sdev
 POV4
POV1
POV2
POV3
 POV8
POV5
POV6
POV7
 FSN
DOM
DOD
 Blas
Position Deviation Clear Delay Time Communication Addr FH
PED
 Sjit
 Dclr
 ATM2
Sron
ATM0
ATM1
 ATM7
ATM4
ATM5
ATM6
 GR6
GR5
 Tsca
 Tlmod
Torque Limit Mixed Mode Communication Addr H
 Bit2 Fast DI contact type
Bit0 DI SPD0/SPD1 speed command trigger mode
Bit1 DI TCM0/TCM1 torque command trigger mode
Gbit
 Bit10 DI Zclamp function selection
Bit6 Abnormal pulse command detection
Bit5 Reserved. Must be set to
Bit7 ~ Bit9 Reserved. Must be set to
 Transmission Speed Communication Addr H
ADR
BRT
 FLT
Transmission Fault Treatment Communication Addr H
PTL
Communication Protocol Communication Addr H
 Communication Selection Communication Addr H
CWD
Communication Time Out Detection Communication Addr H
CMM
 CDT
SDI
Digital Input Communication Function Communication Addr H
 ASH4
ASH1
ASH2
ASH3
 JOG Operation Communication Addr H
JOG
 Pkey
FOT
Itst
Input Status or Force Input Control Communication Addr H
 SOF1
MOT
Output Status Display Communication Addr H
CEN
 COF1
SOF2
TOF1
TOF2
 Tigb
COF2
COF3
COF4
 Analog Torque Input Offset Communication Addr H
SAO
TAO
 Reserved Communication Addr H
 Input Function Definition
 TCM0 TCM1
POS2 OFF
SPD0 SPD1
SPD1 OFF
 MD1 MD0
 STF STB
STF
 Brkr Home
Output Function Definition
 Cmdok
 Communication Hardware Interface
RS-232  Configuration  Cable Connection
 Modbus CommunicationsASDA-AB Series
RS-485, RS-422  Configuration
 Modbus CommunicationsASDA-AB Series
 Modbus CommunicationsASDA-AB Series
 Communication Parameter Settings
 Modbus CommunicationsASDA-AB Series
 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
 Modbus CommunicationsASDA-AB Series
  Data Format
 Code Description Ascii Mode
RTU Mode
Modbus Communication Protocol
 DATA0 LRC
 Communication Protocol Ascii Mode
STX
CMD
 ADR Communication Address
CMD Command Codes and Data Data Characters
Ascii Mode Command message Response message
STX Communication Start
 ADR CMD
RTU Mode Command message Response message
Ascii Mode Command message
 LRC Ascii Mode
 End1, End0 Communication End Ascii Mode
CRC RTU Mode
 Modbus CommunicationsASDA-AB Series
 Modbus CommunicationsASDA-AB Series
 Communication Parameter Write-in and Read-out
 Modbus CommunicationsASDA-AB Series
 Basic Inspection
Maintenance and Inspection
  Relay
Maintenance
Life of Replacement Components
 Smooth capacitor
  Cooling fan
 This page intentionally left blank
 Fault Messages Table
Troubleshooting
 Display Fault Name Fault Description
Fault Messages
 Pulse shift
Servo Drive Fault Messages Overcurrent
Potential Cause and Corrective Actions
Overvoltage
 Overspeed
Regeneration error
Abnormal pulse control command
Overload
 Forward Ccwl limit switch error
Encoder error Position detector fault
Adjustment error
Reverse CWL limit switch error
 Serial communication error
Igbt temperature error
Memory error
DSP communication error
 Pre-overload warning
Command write-in error
Input power phase loss
Internal command execution time out
 Display Fault Name Clearing Method
Clearing Faults
 10-9
 This page intentionally left blank 10-10
 11.1 Specifications of Servo Drive ASDA-AB Series
Specifications
 SpecificationsASDA-AB Series
 11-3
 Low Inertia Servo Motor
Specifications of Servo Motor Ecma Series
 Medium / High Inertia Servo Motor
 1kW 5kW 2kW
 Servo Motor Speed-Torque Curves
  Occasion of Overload
Overload Characteristics
 Chart of load and operating time ECMA-C30401
 Overload Protection Function
  Chart of load and operating time ECMA-C30604
 Chart of load and operating time ECMA-C30602
  Chart of load and operating time ECMA-C30807
 Chart of load and operating time ECMA-C30804
  Chart of load and operating time ECMA-C31020
 Chart of load and operating time ECMA-C31010
  Chart of load and operating time ECMA-E31305
 Chart of load and operating time ECMA-G31303
  Chart of load and operating time ECMA-G31309
 Chart of load and operating time ECMA-G31306
  Chart of load and operating time ECMA-E31315
 Chart of load and operating time ECMA-E31310
  Chart of load and operating time ECMA-E31820
 Chart of load and operating time ECMA-E31320
 Weight
Dimensions of Servo Drive
 11-17
 SpecificationsASDA-AB Series
 Order P/N ASD-A2023-AB 2kW
 Motor Frame Size 80mm and below Models
Dimensions of Servo Motor
 Motor Frame Size 100mm and above Models
 SpecificationsASDA-AB Series
 Position Control including homing function
Parameters Setting
 DO1 SR DY DO4 OME DO2 DI1 SON
 Roller Feeding
 Connecting to Delta DVP-EH Series PLC
 JOG- F WD P OS ERO OG+ REV POS
ZE RO
TOP
ZRN CL EAR
 JOG+
Revpos
JOG+ RST SET
RST SET
 FWD P OS
Drvi JOG
Drva
 END
RE Vpos
RET Dmov
 Connecting to Delta TP04 Series
 12-10
  Relevant Parameters Description
Position Control Mode Pr Mode
 DI=TRIG DI=H OLD
Hold Timing Chart
 DI=T RI G DI=CCLR
Command Abort Timing Chart
 Feed Step Control
  Relevant Parameters Description,
 Digital I/O Signal Setting
 MDP0, MDP1
 Mode Functions
 INDEX4 INDEX3 INDEX2 INDEX1 INDEX0 Index Number
 Definitions of INDEX0~4 ON=1, OFF=0
  Definitions of do Signals ON=1, OFF=0
  Timing charts of DI/DO Signals Operation Homing Mode
 Index 6 0A
Feed Step Control Mode
 Manually Single Step Control Mode
 OFF Do Value Index INDEX4
 Manually Continuous Step Control Mode
 Home Sensor on
 Communication Control Example Explanation
H0FF
Homing
 Internal Auto Running Mode
 INDEX8
INDEX5
INDEX6
INDEX7
 DO5 DO4 DO3 DO2 DO1
 Definitions of do Signals ON1, OFF0
Alarm
 Manual Control Mode
Auto Running Mode
 Autor OFF Stepb OFF
Manual Control Mode Power on Supply OFF
Do Value CI IDX1 CI IDX2 INDEX4
Motor Speed Servo on
 Homing Function
 Homing Moving Method
Homing Enable Setting
  Recommended Homing Modes
Homing Stop Setting
 Homing Timing Charts Timing Charts of Enable Homing Mode
 Homing Completed
Power Servo Ready Home Trigger
Homing Timing Charts
 A = 0/1 or B/A = 0/3
 A = 2/2
 A = 2/5
 External Controller Connection Examples
 Connecting to Delta DVP-EH PLC
  Connecting to Delta DVP-01PU
  Connecting to Mitsubishi FX1PG
  Connecting to Mitsubishi FX2N1PG
  Connecting to Mitsubishi AD75
 This page intentionally left blank 12-42
 Delta Part Number ASDBCAPW0100
 Power Connectors Delta Part Number ASDBCAPW0000
Jowle
 Delta Part Number ASD-ABPW0103, ASD-ABPW0105
 Power Cables Delta Part Number ASD-ABPW0003, ASD-ABPW0005
 Delta Part Number ASD-CAPW1103, ASD-CAPW1105
 Power Cables, Delta Part Number ASD-CAPW1003, ASD-CAPW1005
 Delta Part Number ASD-CAPW1303, ASD-CAPW1305
 Power Cables, Delta Part Number ASD-CAPW1203, ASD-CAPW1205
 Delta Part Number ASD-CAPW2303, ASD-CAPW2305
 Power Cables, Delta Part Number ASD-CAPW2203, ASD-CAPW2205
 Delta Part Number ASD-CAEN1000
 Encoder Connectors Delta Part Number ASD-ABEN0000
 Delta Part Number ASD-CAEN1003, ASD-CAEN1005
ASD-CAEN1005
  Terminal Block Module Delta Part Number ASD-BM-50A
 I/O Signal Connector CN1 Delta Part Number ASD-CNSC0050
 ASD-ABPW0003 ASD-ABPW0005 ASD-ABPW0103 ASD-ABPW0105
ASD-ABPW0003 ASD-ABPW0005
ASD-ABEN0003 ASD-ABEN0005
200W Servo Drive and 200W Low Inertia Servo Motor
 400W Servo Drive and 300W High Inertia Servo Motor
400W Servo Drive and 500W Medium Inertia Servo Motor
ASD-CAPW1003 ASD-CAPW1005 ASD-CAPW1103 ASD-CAPW1105
ASD-CAEN1003 ASD-CAEN1005
 1kW Servo Drive and 1kW Medium Inertia Servo Motor
750W Servo Drive and 600W High Inertia Servo Motor
1kW Servo Drive and 1kW Low Inertia Servo Motor
 ASD-CAPW1203 ASD-CAPW1205 ASD-CAPW1303 ASD-CAPW1305
1kW Servo Drive and 900W High Inertia Servo Motor
5kW Servo Drive and 1.5kW Medium Inertia Servo Motor
2kW Servo Drive and 2kW Low Inertia Servo Motor
 2kW Servo Drive and 2kW Medium Inertia Servo Motor
Other Accessories
 This page intentionally left blank
 20TDT1W4D
 AC Servo Drive EMI Filter Cross Reference
08TDT1W4S
 Choose Suitable Motor Cable and Precautions
General Precaution
 Saddle on both ends Saddle on one end
 Dimensions