Page
Page
Page
DANGER
Preface
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY
Page
Preface
Table of Contents
Table of Contents
Chapter 2 Installation and Wiring
Chapter 4 Parameters
Chapter 5 Troubleshooting
Chapter 3 Keypad and Start Up
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units
Chapter 6 Fault Code Information and Maintenance
Appendix A Specifications
Appendix B Accessories
B-17
Appendix C How to Select the Right AC Motor Drive
Chapter 1 Introduction
1.1.3 Series Number Explanation D007M23A0 T 5
1.1 Receiving and Inspection
1.1.1 Nameplate Information
1.1.2 Model Explanation
Revision May 2008, ME14, SW
1.1.4 External Parts and Labels
Chapter 1 Introduction
Chapter 1 Introduction
1.1.5 Remove Instructions Remove Keypad Remove Front Cover
RST Side
UVW Side
50mm
1.2 Preparation for Installation and Wiring 1.2.1 Ambient Conditions
1.2.2 Minimum Mounting Clearances
50mm
B 1 50 mm B 1 50 mm
1 50 mm
150mm
Air Flow
D1D H
1.3 Dimensions
W W1
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Chapter 1 Introduction
Chapter 2 Installation and Wiring
DANGER
2.1 Basic Wiring Diagram
Excellent
Revision May 2008, ME14, SW
Chapter 2 Installation and Wiring
Good Not allowed
U/T1 V/T2 W/T3 Zero-phase Reactor Output AC Line Reactor Motor
2.2 External Wiring
Power Supply FUSE/NFB Magnetic contactor Input AC Line Reactor
Zero-phase Reactor EMI Filter R/L1 S/L2 T/L3 B1 Brake Resistor B2
2.3 Main Circuit 2.3.1 Main Circuit Connection
Output terminals for main circuit U, V, W
Terminals B1, B2 for connecting external brake unit
Torque
2.3.2 Main Circuit Terminals
24 +
2.4 Control Terminal Wiring Factory Settings
NPN Mode
0~10V Potentiometer 2mAMax
ACM Circuit AFM
Internal Circuit ACM
MO1-DCM
wind each wires 3 times or more around the core Digital inputs M0~M5
Analog inputs AVI, ACI
Digital outputs MO1
General
DANGER
VFD-M
Chapter 3 Keypad and Start Up
3.1 Keypad 3.1.1 Description of the Digital Keypad
Displayed Message
3.1.2 How to Operate the Digital Keypad LC-M02E
3.1.3 LC-M02E
Revision May 2008, ME14, SW
Digital Keypad - Mounting Panel A Unit mm inch
Digital Keypad - Mounting Panel B Unit mm inch
Chapter 3 Keypad and Start Up
3.3 Trial Run
3.2 Operation Method
Check if acceleration and deceleration are smooth
4. Check following items
Check if the motor direction of rotation is correct
Revision May 2008, ME14, SW
Chapter 4 Parameters
Parameter
4.1 Summary of Parameter Settings
Settings
Setting
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
4.2 Parameter Settings for Applications
REV/STOP
RUN/STOP
REV/FWD
FWD/STOP
Frequency Hold
Skip Frequency Setting
Output signal for Over-torque
Purpose
connecting a frequency meter or
Multi-function Analog Output
Applications
Pr.01
4.3 Description of Parameter Settings
Source of Frequency Command
Pr.00
of Mid-Point Voltage Pr.07
greater than setting of Mid-Point Frequency Pr.06
Pr.03
Pr.04
parameter must be equal to or less than Mid-Point Frequency Pr.06
Pr.06
Pr.07
Pr.08
Motor Spec. 60Hz
Chapter 4 Parameters
Custom V/F Curve
Fan/Pump V/F Curve
Motor Spec. 50Hz
Motor Spec. 60Hz
Motor Spec. 50Hz
Motor Spec. 60Hz
Pr.14
Settings 00 to
Acceleration/Deceleration characteristics
Settings 0.1 to 600.0 sec or 0.01 to 600.0 sec
Pr.20
Pr.17
Pr.18
Pr.19
Pr.26
Pr.24
Reverse Operation Inhibition
Over-voltage Stall Prevention
during Acceleration
Pr.27
Pr.28
over-current Stall Prevention
Pr.31
Master Frequency Min. output Freq Pr.29 Operation commandON
Pr.29
Pr.30
Pr.34
Momentary Power Loss Operation Selection
Pr.32
Pr.33
Pr.37
Pr.36
Pr.38
RUN/STOP
REV/FWD
STOP RUN FWD/REV
Pr.42
Settings
Pr.39
Pr.40
Description
Settings
Note The External Reset has the same function as the Reset
Function
while the motor is stop. Refer to Pr.15, Pr.16
Description
Settings
Function
DOWN
PLC operation
Description
Settings
Function
Description
Settings
Function
Pr.43
Analog Output Signal
Analog Frequency Meter
Analog Current Meter
Function
Settings
Pr.45
Pr.46
Power indication
Faults indication
Pr.48
Desired Freq. Attained & Preset Freq. Attained
Potentiometer Reverse Motion Enable
Pr.47
+10V DC or 4 to 20mA DC. Refer to the following examples
The whole scale of the potentiometer may be used as desired. In addition to the signals 0 to 10V and 4 to 20mA, other popular voltage signals include 0 to 5V, 20 to 4mA or that under
This example also uses negative bias and includes a potentiometer frequency gain to allow the AC drive to reach the Maximum Output Frequency
Pr.55
Pr.52
Pr.53
Pr.54
Pr.59
Pr.58
Pr.64
Pr.60
Pr.61
Pr.62
Pr.66
Pr.65
Pr.70
Pr.67
Pr.68
Pr.69
Pr.74
Present Fault Record
Third Most Recent Fault Record
Pr.73
Pr.77
Parameter Lock and Configuration
PLC Operation Mode
Pr.76
Example 1 Pr.78 = 01 Execute one cycle through the PLC program
Revision May 2008, ME14, SW
Example 2 Pr.78 = 02 Continuously executes program cycles
Example 3 Pr.78 = 03 Execute one cycle step by step
Chapter 4 Parameters
Example 5 Pr.78 = 01 Execute one cycle through the PLC program
Application Note
Pr.83
Pr.80
Pr.81
Pr.82
Communication Protocol
Pr.89
Transmission Speed Baud rate
Pr.92
2. Data Format
1 +15V 2 GND 3 SG- 4 SG+ 5 NC 6 1 6 for communication
8.E.1Pr.92=4
3.2 ASCII mode
3. Communication Protocol
8.N.2Pr.92=3
RTU mode
RTU mode
ASCII mode
RTU mode
ASCII mode
ASCII Mode
ASCII mode
RTU Mode
RTU mode
whilelength-- regcrc = *data++ forj=0j8j++
Content
Content
void main
Pr.95
Pr.93
Accel 1 to Accel 2 Frequency Transition
Pr.94
Pr.100
Pr.97
Pr.98
Pr.99
R1 Value
Pr.103
Auto Tune Motor parameters
Pr.104
Pr.107
Control Mode
Pr.105
Pr.106
Cooling Fan Control
Pr.112
Pr.113
value
PID Feedback Terminal Selection
Integral Time
Targeted +
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External Up/Down Selection
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Pr.156
Communication Mode Selection
Reserved
Pr.155
4-85
communication mode, whereas 1 is to select MODBUS mode
Chapter 4 Parameters
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Chapter 4 Parameters
4-86
Over-current during deceleration
Chapter 5 Troubleshooting
5.1 Over Current OC
Over-current during acceleration
Chapter 5 Troubleshooting
5.2 Ground Fault
5.3 Over Voltage OV
Ground fault
5.4 Low Voltage Lv
Check for correct settings at
5.5 Over Heat OH1
5.6 Overload
Chapter 5 Troubleshooting
Check wiring at R, S and T terminals
5.8 Phase Loss PHL
5.7 Keypad Display is Abnormal
Check if all connectors are connect correctly and no noise is present
Chapter 5 Troubleshooting
5.9 Motor cannot Run
Chapter 5 Troubleshooting
5.10 Motor Speed cannot be Changed
settings
5.11 Motor Stalls during Acceleration
5.12 The Motor does not Run as Expected
Chapter 5 Troubleshooting
5.14 Environmental Condition
5.13 Electromagnetic/Induction Noise
5.15 Affecting Other Machines
6.1.1 Common Problems and Solutions
Chapter 6 Fault Code Information and Maintenance
6.1 Fault Code Information
Corrective Actions
Fault Name
Fault Descriptions
Chapter 6 Fault Code Information and Maintenance
Fault Descriptions
Fault Name
Fault Descriptions
Fault Name
6.2 Maintenance and Inspections
6.1.2 Reset
Ambient environment
Maintenance
Maintenance
DANGER
Keypad
Terminals and wiring of main circuit
Transformer and reactor of main circuit
Check Items
Maintenance
Maintenance
Cooling fan of cooling system
Rating
Appendix A Specifications
Input
Appendix A Specifications
Enviromental
Characteristics
Operating
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Appendix A Specifications
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B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
Appendix B Accessories
9. Definition for Braking Usage ED%
Appendix B Accessories
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units
Dimensions are in millimeter
Revision May 2008, ME14, SW
Appendix B Accessories
Note Please select enough current capacity of NFB
B.2 Non-fuse Circuit Breaker Chart
B.3 Fuse Specification Chart
B.4.2 AC Output Reactor Recommended Value
B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value
B.4.3 Applications
AC motor drive
power
large-capacity
small-capacity
Diagram B
B.5 Zero Phase Reactor RF220X00A
Diagram A
AFM GND AVI +10V GND M2 M0 M1 M3
B.6 Remote Controller RC-01
RC-01 terminal block wiring connections VFD-M I/O block
Appendix B Accessories
STOP
B.7 PU06 B.7.1 Description of the Digital Keypad VFD-PU06
B.7.2 Explanation of Display Message
RESET
XXXXX -ERR- -END
B.7.3 Operation Flow Chart
XX-XX
General precaution
B.8 AMD - EMI Filter Cross Reference
Installation
Choose suitable motor cable and precautions
The length of motor cable
EMI Filter RF022M21BA / RF075M43BA
B.8.1 Dimensions
Appendix B Accessories
EMI Filter RF015M21AA / RF022M43AA
B-18
EMI Filter 16TDT1W4S Used on 0.5-3 HP/230V Three Phase Models
EMI Filter 40TDS4W4B Used on 5-7.5 HP/230V Three Phase Models
Appendix B Accessories
Revision May 2008, ME14, SW
B.9 Din Rail B.9.1 Din Rail-DR01 Adapter
Appendix B Accessories
Units mm inch Models VFD004M21A/23A, VFD007M21A/23A, VFD015M21A/23A
B.9.2 Din Rail-DR02 Adapter
Related Specification
Appendix C How to Select the Right AC Motor Drive
≤ the rated current of AC motor drive A
C.1 Capacity Formulas
n T + n s k s − 1 = P C 1 ⎢ ⎢
n T + I M ⎢1+
cosϕ
Symbol explanation
k ⋅ IM ≤ the rated current of AC motor drive A
k ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA
Selection Note
C.2 General Precaution
Parameter Settings Note
continuous
C.3 How to Choose a Suitable Motor
torque%
25% 40% 60% 100
Special motors
To avoid resonances, use the Skip frequencies
Motor torque
Power Transmission Mechanism
Revision May 2008, ME14, SW
Appendix CHow to Select the Right AC Motor Drive
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