Page
Page
Page
Preface
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY
DANGER
Page
Chapter 2 Installation and Wiring
Table of Contents
Table of Contents
Preface
Chapter 5 Troubleshooting
Chapter 3 Keypad and Start Up
Chapter 4 Parameters
Appendix B Accessories
Chapter 6 Fault Code Information and Maintenance
Appendix A Specifications
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units
Appendix C How to Select the Right AC Motor Drive
B-17
Chapter 1 Introduction
1.1.2 Model Explanation
1.1 Receiving and Inspection
1.1.1 Nameplate Information
1.1.3 Series Number Explanation D007M23A0 T 5
1.1.4 External Parts and Labels
Chapter 1 Introduction
Revision May 2008, ME14, SW
UVW Side
1.1.5 Remove Instructions Remove Keypad Remove Front Cover
RST Side
Chapter 1 Introduction
50mm
1.2 Preparation for Installation and Wiring 1.2.1 Ambient Conditions
1.2.2 Minimum Mounting Clearances
50mm
Air Flow
1 50 mm
150mm
B 1 50 mm B 1 50 mm
1.3 Dimensions
W W1
D1D H
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Chapter 1 Introduction
Revision May 2008, ME14, SW
Chapter 2 Installation and Wiring
2.1 Basic Wiring Diagram
DANGER
Excellent
Chapter 2 Installation and Wiring
Good Not allowed
Revision May 2008, ME14, SW
Zero-phase Reactor EMI Filter R/L1 S/L2 T/L3 B1 Brake Resistor B2
2.2 External Wiring
Power Supply FUSE/NFB Magnetic contactor Input AC Line Reactor
U/T1 V/T2 W/T3 Zero-phase Reactor Output AC Line Reactor Motor
2.3 Main Circuit 2.3.1 Main Circuit Connection
Terminals B1, B2 for connecting external brake unit
Output terminals for main circuit U, V, W
2.3.2 Main Circuit Terminals
Torque
2.4 Control Terminal Wiring Factory Settings
NPN Mode
24 +
ACM Circuit AFM
Internal Circuit ACM
0~10V Potentiometer 2mAMax
Digital outputs MO1
wind each wires 3 times or more around the core Digital inputs M0~M5
Analog inputs AVI, ACI
MO1-DCM
DANGER
General
Chapter 3 Keypad and Start Up
3.1 Keypad 3.1.1 Description of the Digital Keypad
VFD-M
3.1.2 How to Operate the Digital Keypad LC-M02E
Displayed Message
3.1.3 LC-M02E
Chapter 3 Keypad and Start Up
Digital Keypad - Mounting Panel A Unit mm inch
Digital Keypad - Mounting Panel B Unit mm inch
Revision May 2008, ME14, SW
3.2 Operation Method
3.3 Trial Run
4. Check following items
„ Check if the motor direction of rotation is correct
„ Check if acceleration and deceleration are smooth
Chapter 4 Parameters
Revision May 2008, ME14, SW
Setting
4.1 Summary of Parameter Settings
Settings
Parameter
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
Parameter
Settings
Setting
Explanation
4.2 Parameter Settings for Applications
FWD/STOP
RUN/STOP
REV/FWD
REV/STOP
Frequency Hold
Skip Frequency Setting
Output signal for Over-torque
Applications
connecting a frequency meter or
Multi-function Analog Output
Purpose
Pr.00
4.3 Description of Parameter Settings
Source of Frequency Command
Pr.01
Pr.04
greater than setting of Mid-Point Frequency Pr.06
Pr.03
of Mid-Point Voltage Pr.07
Pr.08
Pr.06
Pr.07
parameter must be equal to or less than Mid-Point Frequency Pr.06
Fan/Pump V/F Curve
Chapter 4 Parameters
Custom V/F Curve
Motor Spec. 60Hz
Motor Spec. 60Hz
Motor Spec. 60Hz
Motor Spec. 50Hz
Motor Spec. 50Hz
Settings 0.1 to 600.0 sec or 0.01 to 600.0 sec
Settings 00 to
Acceleration/Deceleration characteristics
Pr.14
Pr.19
Pr.17
Pr.18
Pr.20
Over-voltage Stall Prevention
Pr.24
Reverse Operation Inhibition
Pr.26
over-current Stall Prevention
Pr.27
Pr.28
during Acceleration
Pr.30
Master Frequency Min. output Freq Pr.29 Operation commandON
Pr.29
Pr.31
Pr.33
Momentary Power Loss Operation Selection
Pr.32
Pr.34
Pr.36
Pr.37
STOP RUN FWD/REV
RUN/STOP
REV/FWD
Pr.38
Pr.40
Settings
Pr.39
Pr.42
Function
Settings
Note The External Reset has the same function as the Reset
Description
while the motor is stop. Refer to Pr.15, Pr.16
Settings
Function
Description
PLC operation
DOWN
Settings
Function
Description
Settings
Function
Description
Analog Current Meter
Analog Output Signal
Analog Frequency Meter
Pr.43
Pr.46
Settings
Pr.45
Function
Faults indication
Power indication
Pr.47
Desired Freq. Attained & Preset Freq. Attained
Potentiometer Reverse Motion Enable
Pr.48
+10V DC or 4 to 20mA DC. Refer to the following examples
The whole scale of the potentiometer may be used as desired. In addition to the signals 0 to 10V and 4 to 20mA, other popular voltage signals include 0 to 5V, 20 to 4mA or that under
This example also uses negative bias and includes a potentiometer frequency gain to allow the AC drive to reach the Maximum Output Frequency
Pr.54
Pr.52
Pr.53
Pr.55
Pr.58
Pr.59
Pr.62
Pr.60
Pr.61
Pr.64
Pr.65
Pr.66
Pr.69
Pr.67
Pr.68
Pr.70
Pr.73
Present Fault Record
Third Most Recent Fault Record
Pr.74
Pr.76
Parameter Lock and Configuration
PLC Operation Mode
Pr.77
Example 1 Pr.78 = 01 Execute one cycle through the PLC program
Chapter 4 Parameters
Example 2 Pr.78 = 02 Continuously executes program cycles
Example 3 Pr.78 = 03 Execute one cycle step by step
Revision May 2008, ME14, SW
Example 5 Pr.78 = 01 Execute one cycle through the PLC program
Application Note
Pr.82
Pr.80
Pr.81
Pr.83
Pr.92
Pr.89
Transmission Speed Baud rate
Communication Protocol
1 +15V 2 GND 3 SG- 4 SG+ 5 NC 6 1 6 for communication
2. Data Format
8.N.2Pr.92=3
3.2 ASCII mode
3. Communication Protocol
8.E.1Pr.92=4
RTU mode
ASCII mode
RTU mode
ASCII mode
RTU mode
ASCII Mode
RTU Mode
ASCII mode
RTU mode
whilelength-- regcrc = *data++ forj=0j8j++
Content
Content
void main
Pr.94
Pr.93
Accel 1 to Accel 2 Frequency Transition
Pr.95
Pr.99
Pr.97
Pr.98
Pr.100
Pr.104
Pr.103
Auto Tune Motor parameters
R1 Value
Pr.106
Control Mode
Pr.105
Pr.107
Pr.112
Pr.113
Cooling Fan Control
Targeted +
PID Feedback Terminal Selection
Integral Time
value
Page
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External Up/Down Selection
Page
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Pr.155
Communication Mode Selection
Reserved
Pr.156
Revision May 2008, ME14, SW
communication mode, whereas 1 is to select MODBUS mode
Chapter 4 Parameters
4-85
4-86
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Chapter 4 Parameters
Revision May 2008, ME14, SW
Over-current during acceleration
Chapter 5 Troubleshooting
5.1 Over Current OC
Over-current during deceleration
Ground fault
5.2 Ground Fault
5.3 Over Voltage OV
Chapter 5 Troubleshooting
5.4 Low Voltage Lv
Chapter 5 Troubleshooting
5.5 Over Heat OH1
5.6 Overload
Check for correct settings at
Check if all connectors are connect correctly and no noise is present
5.8 Phase Loss PHL
5.7 Keypad Display is Abnormal
Check wiring at R, S and T terminals
5.9 Motor cannot Run
Chapter 5 Troubleshooting
5.10 Motor Speed cannot be Changed
Chapter 5 Troubleshooting
Chapter 5 Troubleshooting
5.11 Motor Stalls during Acceleration
5.12 The Motor does not Run as Expected
settings
5.13 Electromagnetic/Induction Noise
5.14 Environmental Condition
5.15 Affecting Other Machines
Chapter 6 Fault Code Information and Maintenance
6.1 Fault Code Information
6.1.1 Common Problems and Solutions
Chapter 6 Fault Code Information and Maintenance
Fault Name
Fault Descriptions
Corrective Actions
Fault Name
Fault Descriptions
Fault Name
Fault Descriptions
6.1.2 Reset
6.2 Maintenance and Inspections
DANGER
Maintenance
Maintenance
Ambient environment
Keypad
Terminals and wiring of main circuit
Transformer and reactor of main circuit
Cooling fan of cooling system
Maintenance
Maintenance
Check Items
Appendix A Specifications
Rating
Appendix A Specifications
Input
Characteristics
Operating
Enviromental
Appendix A Specifications
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Appendix B Accessories
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
9. Definition for Braking Usage ED%
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units
Dimensions are in millimeter
Appendix B Accessories
Appendix B Accessories
Revision May 2008, ME14, SW
B.2 Non-fuse Circuit Breaker Chart
Note Please select enough current capacity of NFB
B.3 Fuse Specification Chart
B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value
B.4.2 AC Output Reactor Recommended Value
B.4.3 Applications
small-capacity
power
large-capacity
AC motor drive
B.5 Zero Phase Reactor RF220X00A
Diagram A
Diagram B
Appendix B Accessories
B.6 Remote Controller RC-01
RC-01 terminal block wiring connections VFD-M I/O block
AFM GND AVI +10V GND M2 M0 M1 M3
RESET
B.7 PU06 B.7.1 Description of the Digital Keypad VFD-PU06
B.7.2 Explanation of Display Message
STOP
B.7.3 Operation Flow Chart
XX-XX
XXXXX -ERR- -END
B.8 AMD - EMI Filter Cross Reference
Installation
General precaution
Choose suitable motor cable and precautions
The length of motor cable
EMI Filter RF015M21AA / RF022M43AA
B.8.1 Dimensions
Appendix B Accessories
EMI Filter RF022M21BA / RF075M43BA
Appendix B Accessories
EMI Filter 16TDT1W4S Used on 0.5-3 HP/230V Three Phase Models
EMI Filter 40TDS4W4B Used on 5-7.5 HP/230V Three Phase Models
B-18
Units mm inch Models VFD004M21A/23A, VFD007M21A/23A, VFD015M21A/23A
B.9 Din Rail B.9.1 Din Rail-DR01 Adapter
Appendix B Accessories
Revision May 2008, ME14, SW
B.9.2 Din Rail-DR02 Adapter
Appendix C How to Select the Right AC Motor Drive
Related Specification
n T + I M ⎢1+
C.1 Capacity Formulas
n T + n s k s − 1 = P C 1 ⎢ ⎢
≤ the rated current of AC motor drive A
k ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA
Symbol explanation
k ⋅ IM ≤ the rated current of AC motor drive A
cosϕ
C.2 General Precaution
Parameter Settings Note
Selection Note
25% 40% 60% 100
C.3 How to Choose a Suitable Motor
torque%
continuous
„ To avoid resonances, use the Skip frequencies
Special motors
Power Transmission Mechanism
Motor torque
Appendix CHow to Select the Right AC Motor Drive
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