Page
Page
Page
DANGER
Preface
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY
Page
Table of Contents
Table of Contents
Chapter 2 Installation and Wiring
Preface
Chapter 4 Parameters
Chapter 5 Troubleshooting
Chapter 3 Keypad and Start Up
Chapter 6 Fault Code Information and Maintenance
Appendix A Specifications
Appendix B Accessories
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units
Appendix C How to Select the Right AC Motor Drive
B-17
Chapter 1 Introduction
1.1 Receiving and Inspection
1.1.1 Nameplate Information
1.1.2 Model Explanation
1.1.3 Series Number Explanation D007M23A0 T 5
Revision May 2008, ME14, SW
1.1.4 External Parts and Labels
Chapter 1 Introduction
1.1.5 Remove Instructions Remove Keypad Remove Front Cover
RST Side
UVW Side
Chapter 1 Introduction
1.2 Preparation for Installation and Wiring 1.2.1 Ambient Conditions
1.2.2 Minimum Mounting Clearances
50mm
50mm
1 50 mm
150mm
Air Flow
B 1 50 mm B 1 50 mm
D1D H
1.3 Dimensions
W W1
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Chapter 1 Introduction
Chapter 2 Installation and Wiring
2.1 Basic Wiring Diagram
DANGER
Excellent
Revision May 2008, ME14, SW
Chapter 2 Installation and Wiring
Good Not allowed
2.2 External Wiring
Power Supply FUSE/NFB Magnetic contactor Input AC Line Reactor
Zero-phase Reactor EMI Filter R/L1 S/L2 T/L3 B1 Brake Resistor B2
U/T1 V/T2 W/T3 Zero-phase Reactor Output AC Line Reactor Motor
2.3 Main Circuit 2.3.1 Main Circuit Connection
Terminals B1, B2 for connecting external brake unit
Output terminals for main circuit U, V, W
2.3.2 Main Circuit Terminals
Torque
24 +
2.4 Control Terminal Wiring Factory Settings
NPN Mode
0~10V Potentiometer 2mAMax
ACM Circuit AFM
Internal Circuit ACM
wind each wires 3 times or more around the core Digital inputs M0~M5
Analog inputs AVI, ACI
Digital outputs MO1
MO1-DCM
DANGER
General
VFD-M
Chapter 3 Keypad and Start Up
3.1 Keypad 3.1.1 Description of the Digital Keypad
3.1.2 How to Operate the Digital Keypad LC-M02E
Displayed Message
3.1.3 LC-M02E
Digital Keypad - Mounting Panel A Unit mm inch
Digital Keypad - Mounting Panel B Unit mm inch
Chapter 3 Keypad and Start Up
Revision May 2008, ME14, SW
3.2 Operation Method
3.3 Trial Run
Check if acceleration and deceleration are smooth
4. Check following items
Check if the motor direction of rotation is correct
Chapter 4 Parameters
Revision May 2008, ME14, SW
4.1 Summary of Parameter Settings
Settings
Setting
Parameter
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
Settings
Setting
Parameter
Explanation
4.2 Parameter Settings for Applications
RUN/STOP
REV/FWD
FWD/STOP
REV/STOP
Frequency Hold
Skip Frequency Setting
Output signal for Over-torque
connecting a frequency meter or
Multi-function Analog Output
Applications
Purpose
4.3 Description of Parameter Settings
Source of Frequency Command
Pr.00
Pr.01
greater than setting of Mid-Point Frequency Pr.06
Pr.03
Pr.04
of Mid-Point Voltage Pr.07
Pr.06
Pr.07
Pr.08
parameter must be equal to or less than Mid-Point Frequency Pr.06
Chapter 4 Parameters
Custom V/F Curve
Fan/Pump V/F Curve
Motor Spec. 60Hz
Motor Spec. 60Hz
Motor Spec. 50Hz
Motor Spec. 60Hz
Motor Spec. 50Hz
Settings 00 to
Acceleration/Deceleration characteristics
Settings 0.1 to 600.0 sec or 0.01 to 600.0 sec
Pr.14
Pr.17
Pr.18
Pr.19
Pr.20
Pr.24
Reverse Operation Inhibition
Over-voltage Stall Prevention
Pr.26
Pr.27
Pr.28
over-current Stall Prevention
during Acceleration
Master Frequency Min. output Freq Pr.29 Operation commandON
Pr.29
Pr.30
Pr.31
Momentary Power Loss Operation Selection
Pr.32
Pr.33
Pr.34
Pr.36
Pr.37
RUN/STOP
REV/FWD
STOP RUN FWD/REV
Pr.38
Settings
Pr.39
Pr.40
Pr.42
Settings
Note The External Reset has the same function as the Reset
Function
Description
while the motor is stop. Refer to Pr.15, Pr.16
Description
Settings
Function
PLC operation
DOWN
Description
Settings
Function
Description
Settings
Function
Analog Output Signal
Analog Frequency Meter
Analog Current Meter
Pr.43
Settings
Pr.45
Pr.46
Function
Faults indication
Power indication
Desired Freq. Attained & Preset Freq. Attained
Potentiometer Reverse Motion Enable
Pr.47
Pr.48
+10V DC or 4 to 20mA DC. Refer to the following examples
The whole scale of the potentiometer may be used as desired. In addition to the signals 0 to 10V and 4 to 20mA, other popular voltage signals include 0 to 5V, 20 to 4mA or that under
This example also uses negative bias and includes a potentiometer frequency gain to allow the AC drive to reach the Maximum Output Frequency
Pr.52
Pr.53
Pr.54
Pr.55
Pr.58
Pr.59
Pr.60
Pr.61
Pr.62
Pr.64
Pr.65
Pr.66
Pr.67
Pr.68
Pr.69
Pr.70
Present Fault Record
Third Most Recent Fault Record
Pr.73
Pr.74
Parameter Lock and Configuration
PLC Operation Mode
Pr.76
Pr.77
Example 1 Pr.78 = 01 Execute one cycle through the PLC program
Example 2 Pr.78 = 02 Continuously executes program cycles
Example 3 Pr.78 = 03 Execute one cycle step by step
Chapter 4 Parameters
Revision May 2008, ME14, SW
Example 5 Pr.78 = 01 Execute one cycle through the PLC program
Application Note
Pr.80
Pr.81
Pr.82
Pr.83
Pr.89
Transmission Speed Baud rate
Pr.92
Communication Protocol
1 +15V 2 GND 3 SG- 4 SG+ 5 NC 6 1 6 for communication
2. Data Format
3.2 ASCII mode
3. Communication Protocol
8.N.2Pr.92=3
8.E.1Pr.92=4
RTU mode
ASCII mode
RTU mode
ASCII mode
RTU mode
ASCII Mode
RTU Mode
ASCII mode
RTU mode
whilelength-- regcrc = *data++ forj=0j8j++
Content
Content
void main
Pr.93
Accel 1 to Accel 2 Frequency Transition
Pr.94
Pr.95
Pr.97
Pr.98
Pr.99
Pr.100
Pr.103
Auto Tune Motor parameters
Pr.104
R1 Value
Control Mode
Pr.105
Pr.106
Pr.107
Cooling Fan Control
Pr.112
Pr.113
PID Feedback Terminal Selection
Integral Time
Targeted +
value
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Page
External Up/Down Selection
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Communication Mode Selection
Reserved
Pr.155
Pr.156
communication mode, whereas 1 is to select MODBUS mode
Chapter 4 Parameters
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Chapter 4 Parameters
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Chapter 5 Troubleshooting
5.1 Over Current OC
Over-current during acceleration
Over-current during deceleration
5.2 Ground Fault
5.3 Over Voltage OV
Ground fault
Chapter 5 Troubleshooting
5.4 Low Voltage Lv
5.5 Over Heat OH1
5.6 Overload
Chapter 5 Troubleshooting
Check for correct settings at
5.8 Phase Loss PHL
5.7 Keypad Display is Abnormal
Check if all connectors are connect correctly and no noise is present
Check wiring at R, S and T terminals
5.9 Motor cannot Run
Chapter 5 Troubleshooting
5.10 Motor Speed cannot be Changed
Chapter 5 Troubleshooting
5.11 Motor Stalls during Acceleration
5.12 The Motor does not Run as Expected
Chapter 5 Troubleshooting
settings
5.13 Electromagnetic/Induction Noise
5.14 Environmental Condition
5.15 Affecting Other Machines
6.1.1 Common Problems and Solutions
Chapter 6 Fault Code Information and Maintenance
6.1 Fault Code Information
Fault Name
Fault Descriptions
Chapter 6 Fault Code Information and Maintenance
Corrective Actions
Fault Name
Fault Descriptions
Fault Name
Fault Descriptions
6.1.2 Reset
6.2 Maintenance and Inspections
Maintenance
Maintenance
DANGER
Ambient environment
Keypad
Terminals and wiring of main circuit
Transformer and reactor of main circuit
Maintenance
Maintenance
Cooling fan of cooling system
Check Items
Appendix A Specifications
Rating
Appendix A Specifications
Input
Enviromental
Characteristics
Operating
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Appendix A Specifications
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Appendix B Accessories
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
9. Definition for Braking Usage ED%
Appendix B Accessories
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units
Dimensions are in millimeter
Appendix B Accessories
Revision May 2008, ME14, SW
B.2 Non-fuse Circuit Breaker Chart
Note Please select enough current capacity of NFB
B.3 Fuse Specification Chart
B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value
B.4.2 AC Output Reactor Recommended Value
B.4.3 Applications
power
large-capacity
small-capacity
AC motor drive
Diagram B
B.5 Zero Phase Reactor RF220X00A
Diagram A
B.6 Remote Controller RC-01
RC-01 terminal block wiring connections VFD-M I/O block
Appendix B Accessories
AFM GND AVI +10V GND M2 M0 M1 M3
B.7 PU06 B.7.1 Description of the Digital Keypad VFD-PU06
B.7.2 Explanation of Display Message
RESET
STOP
XXXXX -ERR- -END
B.7.3 Operation Flow Chart
XX-XX
General precaution
B.8 AMD - EMI Filter Cross Reference
Installation
Choose suitable motor cable and precautions
The length of motor cable
B.8.1 Dimensions
Appendix B Accessories
EMI Filter RF015M21AA / RF022M43AA
EMI Filter RF022M21BA / RF075M43BA
EMI Filter 16TDT1W4S Used on 0.5-3 HP/230V Three Phase Models
EMI Filter 40TDS4W4B Used on 5-7.5 HP/230V Three Phase Models
Appendix B Accessories
B-18
B.9 Din Rail B.9.1 Din Rail-DR01 Adapter
Appendix B Accessories
Units mm inch Models VFD004M21A/23A, VFD007M21A/23A, VFD015M21A/23A
Revision May 2008, ME14, SW
B.9.2 Din Rail-DR02 Adapter
Appendix C How to Select the Right AC Motor Drive
Related Specification
C.1 Capacity Formulas
n T + n s k s − 1 = P C 1 ⎢ ⎢
n T + I M ⎢1+
≤ the rated current of AC motor drive A
Symbol explanation
k ⋅ IM ≤ the rated current of AC motor drive A
k ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA
cosϕ
Selection Note
C.2 General Precaution
Parameter Settings Note
C.3 How to Choose a Suitable Motor
torque%
25% 40% 60% 100
continuous
To avoid resonances, use the Skip frequencies
Special motors
Power Transmission Mechanism
Motor torque
Revision May 2008, ME14, SW
Appendix CHow to Select the Right AC Motor Drive
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