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Delta Electronics VFD-M manual Appendix B Accessories

Models: VFD-M

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Appendix B Accessories

Appendix B Accessories

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives

Note: Please only use DELTA resistors and recommended values. Other resistors and values will void Delta’s warranty. Please contact your nearest Delta representative for use of special resistors. The brake unit should be at least 10 cm away from AC motor drive to avoid possible interference.

	Voltage		Applicable		Full Load	Resistors	No of Units Used			Brake	Minimum
	Voltage				kgf-m	Resistors	No of Units Used			10%ED%	Rates
			Motor		Torque	Specification	Brake Resistors Model			Torque	Resistance
			HP	kW

	Series		1/4	0.2	0.110	80W 200Ω	BR080W200		1	400	80Ω
			1/4	0.2	0.110	80W 200Ω	BR080W200		1	400	80Ω

	115V		1/2	0.4	0.216	80W 200Ω	BR080W200		1	220	80Ω

			1	0.75	0.427	80W 200Ω	BR080W200		1	125	80Ω
			1	0.75	0.427	80W 200Ω	BR080W200		1	125	80Ω
			1/2	0.4	0.216	80W 200Ω	BR080W200		1	220	200Ω

	Series		1	0.75	0.427	80W 200Ω	BR080W200		1	125	80Ω

			2	1.5	0.849	300W 100Ω	BR300W100		1	125	55Ω
			2	1.5	0.849	300W 100Ω	BR300W100		1	125	55Ω
	230V
			3	2.2	1.262	300W 70Ω	BR300W070		1	125	35Ω

			5	3.7	2.080	400W 40Ω	BR400W040		1	125	25Ω
			5	3.7	2.080	400W 40Ω	BR400W040		1	125	25Ω

			7.5	5.5	3.111	500W 30Ω	BR500W030		1	125	16Ω
			1	0.75	0.427	80W 750Ω	BR080W750		1	125	260Ω

	Series		2	1.5	0.849	300W 400Ω	BR300W400		1	125	190Ω

			3	2.2	1.262	300W 250Ω	BR300W250		1	125	145Ω
			3	2.2	1.262	300W 250Ω	BR300W250		1	125	145Ω
	460V
			5	3.7	2.080	400W 150Ω	BR400W150		1	125	95Ω

			7.5	5.5	3.111	500W 100Ω	BR500W100		1	125	60Ω
			7.5	5.5	3.111	500W 100Ω	BR500W100		1	125	60Ω

			10	7.5	4.148	1000W 75Ω	BR1K0W075		1	125	45Ω
			1	0.75	0.427	300W 400Ω	BR300W400		1	125	200Ω

	Series		2	1.5	0.849	300W 400Ω	BR300W400		1	125	200Ω

			3	2.2	1.262	600W 200Ω	BR300W400		2	125	150Ω
			3	2.2	1.262	600W 200Ω	BR300W400		2	125	150Ω
	575V
			5	3.7	2.080	600W 200Ω	BR300W400		2	125	150Ω

			7.5	5.5	3.111	600W 200Ω	BR300W400		2	125	150Ω
			7.5	5.5	3.111	600W 200Ω	BR300W400		2	125	150Ω

			10	7.5	4.148	2000W 100Ω	BR1000W50		2	125	82Ω

Note: Brake Torque 10%ED% : brake torque at 10% duty cycle in (%).

Revision May 2008, ME14, SW V3.04

B-1

Image 146

Delta Electronics VFD-M manual Appendix B Accessories, B.1 All Brake Resistors & Brake Units Used in AC Motor Drives

Contents

Page Page Page DANGER PrefacePLEASE READ PRIOR TO INSTALLATION FOR SAFETY Page Chapter 2 Installation and Wiring Table of ContentsTable of Contents PrefaceChapter 4 Parameters Chapter 5 TroubleshootingChapter 3 Keypad and Start Up Appendix B Accessories Chapter 6 Fault Code Information and MaintenanceAppendix A Specifications B.1.1 Dimensions and Weights for Brake Resistors& Brake UnitsAppendix C How to Select the Right AC Motor Drive B-17Chapter 1 Introduction 1.1.2 Model Explanation 1.1 Receiving and Inspection1.1.1 Nameplate Information 1.1.3 Series Number Explanation D007M23A0 T 5Revision May 2008, ME14, SW 1.1.4 External Parts and LabelsChapter 1 Introduction UVW Side 1.1.5 Remove Instructions Remove Keypad Remove Front CoverRST Side Chapter 1 Introduction50mm 1.2 Preparation for Installation and Wiring 1.2.1 Ambient Conditions1.2.2 Minimum Mounting Clearances 50mmAir Flow 1 50 mm150mm B 1 50 mm B 1 50 mmD1D H 1.3 DimensionsW W1 Revision May 2008, ME14, SW This page intentionally left blankChapter 1 Introduction Chapter 2 Installation and Wiring 2.1 Basic Wiring Diagram DANGERExcellent Revision May 2008, ME14, SW Chapter 2 Installation and WiringGood Not allowed Zero-phase Reactor EMI Filter R/L1 S/L2 T/L3 B1 Brake Resistor B2 2.2 External WiringPower Supply FUSE/NFB Magnetic contactor Input AC Line Reactor U/T1 V/T2 W/T3 Zero-phase Reactor Output AC Line Reactor Motor2.3 Main Circuit 2.3.1 Main Circuit Connection Terminals B1, B2 for connecting external brake unit Output terminals for main circuit U, V, W2.3.2 Main Circuit Terminals Torque24 + 2.4 Control Terminal Wiring Factory SettingsNPN Mode 0~10V Potentiometer 2mAMax ACM Circuit AFMInternal Circuit ACM Digital outputs MO1 wind each wires 3 times or more around the core Digital inputs M0~M5Analog inputs AVI, ACI MO1-DCMDANGER GeneralVFD-M Chapter 3 Keypad and Start Up3.1 Keypad 3.1.1 Description of the Digital Keypad 3.1.2 How to Operate the Digital Keypad LC-M02E Displayed Message3.1.3 LC-M02E Chapter 3 Keypad and Start Up Digital Keypad - Mounting Panel A Unit mm inchDigital Keypad - Mounting Panel B Unit mm inch Revision May 2008, ME14, SW3.2 Operation Method 3.3 Trial Run„ Check if acceleration and deceleration are smooth 4. Check following items„ Check if the motor direction of rotation is correct Chapter 4 Parameters Revision May 2008, ME14, SWSetting 4.1 Summary of Parameter SettingsSettings ParameterParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting ExplanationParameter SettingsSetting Explanation4.2 Parameter Settings for Applications FWD/STOP RUN/STOPREV/FWD REV/STOPFrequency Hold Skip Frequency Setting Output signal for Over-torque Applications connecting a frequency meter orMulti-function Analog Output PurposePr.00 4.3 Description of Parameter SettingsSource of Frequency Command Pr.01Pr.04 greater than setting of Mid-Point Frequency Pr.06Pr.03 of Mid-Point Voltage Pr.07Pr.08 Pr.06Pr.07 parameter must be equal to or less than Mid-Point Frequency Pr.06Fan/Pump V/F Curve Chapter 4 ParametersCustom V/F Curve Motor Spec. 60HzMotor Spec. 60Hz Motor Spec. 60HzMotor Spec. 50Hz Motor Spec. 50HzSettings 0.1 to 600.0 sec or 0.01 to 600.0 sec Settings 00 toAcceleration/Deceleration characteristics Pr.14Pr.19 Pr.17Pr.18 Pr.20Over-voltage Stall Prevention Pr.24Reverse Operation Inhibition Pr.26over-current Stall Prevention Pr.27Pr.28 during AccelerationPr.30 Master Frequency Min. output Freq Pr.29 Operation commandONPr.29 Pr.31Pr.33 Momentary Power Loss Operation SelectionPr.32 Pr.34Pr.36 Pr.37STOP RUN FWD/REV RUN/STOPREV/FWD Pr.38Pr.40 SettingsPr.39 Pr.42Function SettingsNote The External Reset has the same function as the Reset Descriptionwhile the motor is stop. Refer to Pr.15, Pr.16 Description SettingsFunction PLC operation DOWNDescription SettingsFunction Description SettingsFunction Analog Current Meter Analog Output SignalAnalog Frequency Meter Pr.43Pr.46 SettingsPr.45 FunctionFaults indication Power indicationPr.47 Desired Freq. Attained & Preset Freq. AttainedPotentiometer Reverse Motion Enable Pr.48+10V DC or 4 to 20mA DC. Refer to the following examples The whole scale of the potentiometer may be used as desired. In addition to the signals 0 to 10V and 4 to 20mA, other popular voltage signals include 0 to 5V, 20 to 4mA or that under This example also uses negative bias and includes a potentiometer frequency gain to allow the AC drive to reach the Maximum Output Frequency Pr.54 Pr.52Pr.53 Pr.55Pr.58 Pr.59Pr.62 Pr.60Pr.61 Pr.64Pr.65 Pr.66Pr.69 Pr.67Pr.68 Pr.70Pr.73 Present Fault RecordThird Most Recent Fault Record Pr.74Pr.76 Parameter Lock and ConfigurationPLC Operation Mode Pr.77Example 1 Pr.78 = 01 Execute one cycle through the PLC program Chapter 4 Parameters Example 2 Pr.78 = 02 Continuously executes program cyclesExample 3 Pr.78 = 03 Execute one cycle step by step Revision May 2008, ME14, SWExample 5 Pr.78 = 01 Execute one cycle through the PLC program Application Note Pr.82 Pr.80Pr.81 Pr.83Pr.92 Pr.89Transmission Speed Baud rate Communication Protocol1 +15V 2 GND 3 SG- 4 SG+ 5 NC 6 1 6 for communication 2. Data Format8.N.2Pr.92=3 3.2 ASCII mode3. Communication Protocol 8.E.1Pr.92=4RTU mode ASCII mode RTU modeASCII mode RTU modeASCII Mode RTU Mode ASCII modeRTU mode whilelength-- regcrc = *data++ forj=0j8j++ Content Content void main Pr.94 Pr.93Accel 1 to Accel 2 Frequency Transition Pr.95Pr.99 Pr.97Pr.98 Pr.100Pr.104 Pr.103Auto Tune Motor parameters R1 ValuePr.106 Control ModePr.105 Pr.107Cooling Fan Control Pr.112Pr.113 Targeted + PID Feedback Terminal SelectionIntegral Time valuePage Page Page External Up/Down Selection Page Page Pr.155 Communication Mode SelectionReserved Pr.156Revision May 2008, ME14, SW communication mode, whereas 1 is to select MODBUS modeChapter 4 Parameters 4-854-86 This page intentionally left blankChapter 4 Parameters Revision May 2008, ME14, SWOver-current during acceleration Chapter 5 Troubleshooting5.1 Over Current OC Over-current during decelerationGround fault 5.2 Ground Fault5.3 Over Voltage OV Chapter 5 Troubleshooting5.4 Low Voltage Lv Chapter 5 Troubleshooting 5.5 Over Heat OH15.6 Overload Check for correct settings atCheck if all connectors are connect correctly and no noise is present 5.8 Phase Loss PHL5.7 Keypad Display is Abnormal Check wiring at R, S and T terminals5.9 Motor cannot Run Chapter 5 Troubleshooting5.10 Motor Speed cannot be Changed Chapter 5 TroubleshootingChapter 5 Troubleshooting 5.11 Motor Stalls during Acceleration5.12 The Motor does not Run as Expected settings5.13 Electromagnetic/Induction Noise 5.14 Environmental Condition5.15 Affecting Other Machines 6.1.1 Common Problems and Solutions Chapter 6 Fault Code Information and Maintenance6.1 Fault Code Information Chapter 6 Fault Code Information and Maintenance Fault NameFault Descriptions Corrective ActionsFault Name Fault DescriptionsFault Name Fault Descriptions6.1.2 Reset 6.2 Maintenance and InspectionsDANGER MaintenanceMaintenance Ambient environmentKeypad Terminals and wiring of main circuit Transformer and reactor of main circuit Cooling fan of cooling system MaintenanceMaintenance Check ItemsAppendix A Specifications RatingAppendix A Specifications InputEnviromental CharacteristicsOperating Revision May 2008, ME14, SW Appendix A SpecificationsThis page intentionally left blank Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives9. Definition for Braking Usage ED% Appendix B Accessories B.1.1 Dimensions and Weights for Brake Resistors& Brake UnitsDimensions are in millimeter Appendix B Accessories Revision May 2008, ME14, SWB.2 Non-fuse Circuit Breaker Chart Note Please select enough current capacity of NFBB.3 Fuse Specification Chart B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value B.4.2 AC Output Reactor Recommended ValueB.4.3 Applications small-capacity powerlarge-capacity AC motor driveDiagram B B.5 Zero Phase Reactor RF220X00ADiagram A Appendix B Accessories B.6 Remote Controller RC-01RC-01 terminal block wiring connections VFD-M I/O block AFM GND AVI +10V GND M2 M0 M1 M3RESET B.7 PU06 B.7.1 Description of the Digital Keypad VFD-PU06B.7.2 Explanation of Display Message STOPXXXXX -ERR- -END B.7.3 Operation Flow ChartXX-XX General precaution B.8 AMD - EMI Filter Cross ReferenceInstallation Choose suitable motor cable and precautions The length of motor cable EMI Filter RF015M21AA / RF022M43AA B.8.1 DimensionsAppendix B Accessories EMI Filter RF022M21BA / RF075M43BAAppendix B Accessories EMI Filter 16TDT1W4S Used on 0.5-3 HP/230V Three Phase ModelsEMI Filter 40TDS4W4B Used on 5-7.5 HP/230V Three Phase Models B-18Units mm inch Models VFD004M21A/23A, VFD007M21A/23A, VFD015M21A/23A B.9 Din Rail B.9.1 Din Rail-DR01 AdapterAppendix B Accessories Revision May 2008, ME14, SWB.9.2 Din Rail-DR02 Adapter Appendix C How to Select the Right AC Motor Drive Related Specificationn T + I M ⎢1+ C.1 Capacity Formulasn T + n s k s − 1 = P C 1 ⎢ ⎢ ≤ the rated current of AC motor drive Ak ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA Symbol explanationk ⋅ IM ≤ the rated current of AC motor drive A cosϕSelection Note C.2 General PrecautionParameter Settings Note 25% 40% 60% 100 C.3 How to Choose a Suitable Motortorque% continuous„ To avoid resonances, use the Skip frequencies Special motorsPower Transmission Mechanism Motor torqueRevision May 2008, ME14, SW Appendix CHow to Select the Right AC Motor DriveThis page intentionally left blank